• Title/Summary/Keyword: Cutting-Simulation

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Internet-based Real-Time Remote Monitoring System for High-Speed Machining Process (인터넷 기반 실시간 원격 고속가공 모니터링)

  • 이우영;최성주;김흥배
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.952-955
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    • 2000
  • Nowadays, Internet is so popular that we can easily access the remote site to search information and to communicate remote site and users. People who want to make a collaborate working environment can use JAVA, CORBA, and other internet programming tools like a Perl/XML. The mechanist are try to make the environment fur collaboration within design/manufacturing, simulation, remote sensing through TCP/IP And many industries and research institutions are working towards the agile manufacturing. This paper describes an internet-based real-Time remote monitoring system. The system consists of a hardware setup and a software interface. The hardware setup consists of a machine and its data acquisition hardware, while the software interface incorporates the data acquisition software, the server program, and the client program. The server program acts as the main interface between the data acquisition system and the internet technology. The client program is to be distributed to the remote users who want to monitor the machining status. The system has been demonstrated and verified for an industrial High-Speed Machine (HSM) especially measuring cutting force and acoustic emission. To share the signal, we make the WWW server and display its value. The system has been found to be highly efficient, reliable and accurate.

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A study on the adaptive control of process parameters using torque for end milling operation in machining center (Machining Center에서 End Millirh할 때 Torgue에 의한 가공변수의 적응제어에 관한 연구)

  • 박천령;윤문철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.6
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    • pp.889-897
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    • 1986
  • The purpose of this study is to describe the strategy of machining process suitable for developing adaptive control with constraint of NC-machine tool. The algorithm that controls machining process parameters of every sampling time is established for the constraint of torque in machinig center. To prove this AC algorithm, manual AC-unit control test is used for simulating the on-line AC strategy control. Also machining tests are carried out on a CNC-machining center fitted with the ACC system and compared with the simulated results. The practical effectiveness of the ACC systems so discussed and the reduction of machining time are demonstrated with reference to typical models of cutting workpieces. As a typical model, taper and step geometry model are selected. The computer simulation results have a good agreement with the experimental observation and make it possible to develope a NC-machine tool with an on-line ACC system.

Development of Expert System for Burr Formation in Face Milling (밀링가공시 버형성 예측을 위한 전문가 시스템 개발)

  • Ko, Sung-Lim;Kim, Young-Jin;Ko, Dae-Cheol;Han, Sang-U;Lee, Je-Yeol;Ahn, Yong-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.199-205
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    • 2001
  • Burr makes troubles on manufacturing process due to deburring cost, quality of products and productivity. This paper described the results of experimental study on the influence of the cutting parameters on the formation of exit burrs in face milling. Using the results of experimental study, burr types are classified and data bases are developed to predict burr formation result. From the CAD file for work geometry and the NC data for tool path, the exit angles are calculated at every edges. This program predicts the burr geometry at exit edges using the prediction algorithm and data bases which are developed experimentally. Simulation results on deformation strain and temperature are also available in specific 2-dimensional cutting conditions. Also algorithm which can determine the exit angle is proposed.

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Prediction of Microstructural Changes during Cryogenic Rolling of Al alloys using an Eulerian Analysis (알루미늄 합금 극저온 압연의 오일러리안 해석에서 미세조직 변화 예측)

  • Yoon S. H.;Nam W. J.;Park K. T.;Lee Y. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.381-383
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    • 2005
  • This paper is concerned with the prediction of micro structural changes of Al alloys during cryogenic rolling using an Eulerian finite element analysis. The main objective of cryogenic rolling is to obtain ultra-fine grains by severe plastic deformation at the extremely low temperature. Thereby, this simulation focuses on micro structural developments - the texture development and the changes in the size and shape of grains. The former one may be modeled using a crystal plasticity theory while the other can be predicted by a streamline technique. Applications to three pass rolling are given.

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A Study on the Optimum Shape of MQL Carbide End-mill for Machining of Aluminum Lithium Alloy (Al-Li 합금 가공용 MQL 초경공구의 최적 형상에 관한 연구)

  • Lee, In-Su;Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.159-166
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    • 2013
  • In order to develop the optimum shape of an MQL carbide end-mill suitable for high speed machining of wing ribs which are a detailed part of larger wing structures, using a new material Al-Li alloy, a new MQL carbide end-mill is created that has various quantities of holes, hole sizes, and hole locations. A theoretical machining graph is generated using the hammer test and FRF simulation, and a machining test is performed in order to verify the machining stability in the high speed machining area. The optimum configuration of the MQL carbide end-mill is also presented through comparing the chattering, machining noise and cutting conditions, including the maximum cutting depth, rpm, and feed rate per teeth, for each cutter.

Application of Ant Colony Optimization and Particle Swarm Optimization for Neural Network Model of Machining Process (절삭가공의 Neural Network 모델을 위한 ACO 및 PSO의 응용)

  • Oh, Soo-Cheol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.9
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    • pp.36-43
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    • 2019
  • Turning, a main machining process, is a widespread process in metal cutting industries. Many researchers have investigated the effects of process parameters on the machining process. In the turning process, input variables including cutting speed, feed, and depth of cut are generally used. Surface roughness and electric current consumption are used as output variables in this study. We construct a simulation model for the turning process using a neural network, which predicts the output values based on input values. In the neural network, obtaining the appropriate set of weights, which is called training, is crucial. In general, back propagation (BP) is widely used for training. In this study, techniques such as ant colony optimization (ACO) and particle swarm optimization (PSO) as well as BP were used to obtain the weights in the neural network. Particularly, two combined techniques of ACO_BP and PSO_BP were utilized for training the neural network. Finally, the performances of the two techniques are compared with each other.

A Study on Acoustic Signal Characterization for Al and Steel Machining by Audio Deep Learning (오디오 딥러닝을 활용한 Al, Steel 소재의 절삭 깊이에 따른 오디오 판별)

  • Kim, Tae-won;Lee, Young Min;Choi, Hae-Woon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.7
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    • pp.72-79
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    • 2021
  • This study reports on the experiment of using deep learning algorithms to determine the machining process of aluminium and steel. A face cutting milling tool was used for machining and the cutting speed was set between 3 and 4 mm/s. Both materials were machined with a depth to 0.5mm and 1.0mm. To demonstrate the developed deep learning algorithm, simulation experiments were performed using the VGGish algorithm in MATLAB toobox. Downcutting was used to cut aluminum and steel as a machining process for high quality and precise learning. As a result of learning algorithms using audio data, 61%-99% accuracy was obtained in four categories: Al 0.5mm, Al 1.0mm, Steel 0.5mm and Steel 1.0mm. Audio discrimination using deep learning is derived as a probabilistic result.

Fit and Pressure Analysis of Cycling Short Sleeve Tops Using a 3D Virtual Garment System

  • Park, Hyunjeong;Do, Wolhee
    • Fashion & Textile Research Journal
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    • v.23 no.2
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    • pp.237-246
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    • 2021
  • This study aims to analyze short sleeve cycling tops from three brands for a change in garment fit and pressure depending on the static and cycling postures. To this end, it used a 3D virtual garment system to virtualize the garments. Further, a cross-section of the 3D virtual garment data was obtained, and the space length was measured in the design-X program to prove the objectivity of the 3D virtual garment. The results indicated that three brands had a large space length at the front than the back because of the bent posture in cycling. Therefore, appropriate ease was required for the waist and abdomen. Although there were various cutting lines of the bodice panel by brand, the design of the cutting lines should consider the changes in the surface to reflect the bent posture in cycling. The results of this experiment confirmed that the wrinkles present in the 3D virtual garment were reflected in the cross-section and that the space length was small in the high-stress area, as shown in red. Therefore, it was proven the stress of the 3D virtual garment could be used for 3D virtual garment evaluation.

Line Tracking Algorithm for Table Structure Analysis in Form Document Image (양식 문서 영상에서 도표 구조 분석을 위한 라인 추적 알고리즘)

  • Kim, Kye-Kyung
    • Journal of Software Assessment and Valuation
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    • v.17 no.2
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    • pp.151-159
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    • 2021
  • To derive grid lines for analyzing a table layout, line image enhancement techniques are studying such as various filtering or morphology methods. In spite of line image enhancement, it is still hard to extract line components and to express table cell's layout logically in which the cutting points are exist on the line or the tables are skewing . In this paper, we proposed a line tracking algorithm to extract line components under the cutting points on the line or the skewing lines. The table document layout analysis algorithm is prepared by searching grid-lines, line crossing points and gird-cell using line tracking algorithm. Simulation results show that the proposed method derive 96.4% table document analysis result with average 0.41sec processing times.

Cutting-edge Technologies to Achieve a Higher Level of Modular Construction - Literature Review

  • Lee, Seungtaek;Choi, Jin Ouk;Song, Seung
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.536-542
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    • 2022
  • Cost overruns, schedule delays, and a shortage of skilled labor are common problems the construction industry is currently experiencing. Modularization and standardization strategies have the potential to resolve the various problems mentioned above and have been applied for various construction applications for a long time. However, the level of modularization remains low, and modular construction projects have not been getting the full benefits. Thus, this review investigated the cutting-edge technologies currently being utilized to develop the modular construction field. For this paper, qualified research papers were identified using predetermined keywords from previous related research papers. Identified literature was then filtered and analyzed. According to the included reviews, several technologies are being developed for modular construction. For example, automated design and monitoring systems for modularization were developed. In addition, research labs are utilizing robotic arms for modular construction to achieve a high level of completion in the construction industry, as is seen in the manufacturing industry. Despite these efforts, more research and development are necessary because some automation technologies still require manual activities. Thus, there is great potential for further development of modularization techniques, and further research is recommended to achieve high levels of modularization.

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