• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1995.10a
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• pp.37-43
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• 1995

The cutting process of cage motor rotor require high precision and good roughness, the surface roughness fo cutting face is very important factor with effect on the magnetic flux density of cage motor rotor. The paper describes a cause of decrease in the cutting force and roughness on low temperature cooling tool by means of analysis on the mechanism of force system at cutting condition and experimental findings. The main results as compared with the room temperature cutting are as follow : 1) The cutting resistance decreased due to low temperature cooling tool. 2) The surface roughness decreased due to low temperature cooling tool. 3) The low temperature cooling tool effected machinability of the cutting direction in machined surface. 4) The low temperature cooling decreased burr of corner in feed direction.

• Journal of the Korean Society for Precision Engineering
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• v.11 no.1
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• pp.71-79
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• 1994

The aim of this study is to analyze the behavier of SUS 304 during the cutting process and the resulting cutting temperaturce. Since SUS 304 is a difficult-to-machine material, tool damage is largely affected by the suitability of cutting conditions. Therefore, in varying such cutting conditions, the experiment investigates the relations between cutting temperature and tool wear during the cutting process. All the cutting temperature data were manipulated successfully, and the tool temperature distributions were analyzed by a finite element method based on the acquisition data. In the results, the characteristics of cutting temperature are related to the difficulty of machining characteristics.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.5 no.1
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• pp.9-16
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• 1996

This is an experimental investigation of the temperature generated in a cutting tool during the machining of stainless steel. The temperature results from the wear of the cutting tool are considered in order to investigate the relation between cause and effect of these factors. This possibility has been tested using a thermocouple technique to record temperature vs. time curves for a variety of cutting conditions. This is done by employing a thermocouple inserted on the tool tip near the major cutting edge. Temperature distributions are calculated using finite element method and compared to the contour maps measured by an optical system. It suggests that the temperature gradients and the tool performance will be dependent on certain facotrs in tool geometry when cutting this material.

• Transactions of Materials Processing
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• v.18 no.2
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• pp.166-171
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• 2009

In this paper, a basic study on micro cutting process with SM20C at low temperature environment was performed. In macro cutting fields, the cryogenic cutting process has been applied to cut the refractory metal but, the serious problem may be generated in micro cutting fields by the cryogenic environment. However, if the proper low temperature is applied to micro cutting area, the cooling effect of cutting heat is expected. Such effect can make the reduction of tool wear and burr formation. For verifying this possibility, the micro cutting experiment at low temperature was performed and SEM images were analyzed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.851-856
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• 1997

This study is on the estimation of the tool temperature for different tool nose radius and cutting conditions in turning. The experiment has been performed in different cutting conditions such as cutting speed, feed rate, and depth of cut for the tool nose radius, 0.4R, 0.8R using SMC workpiece materials. Tool temperature is measured using thermo-couple which is embedded in the insert tip. Using a multiple linear regression method, the tool temperature can be determined as an exponential equation with cutting variables and tool nose diameters for different tool materials. The equations determined in this study show a good correlation for the cutting conditions and can be used for the tool temperature estimation. The result indicates that the tool temperature decreases for ~ncreasing the tool nose radius in general. Also, nose radius hardly influences on the tool temperature compared with cutting speed, feed rate and depth of cut.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.11
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• pp.96-102
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• 2002

This study is on the estimation method of toot temperature for different tool nose radius and cutting conditions in turning. Experimental analysis has been performed in different cutting conditions such as cutting speed, feed rate, and depth of cut for the tool nose radius, 0.4R, 0.8R using SMC workpiece materials. Tool temperature is measured using a thermo-couple which is embedded in the insert tip. Using multiple linear regression method, the tool temperature can be determined as an exponential equation with cutting variables and tool nose diameters for the different tool materials. The equations determined in this study show a good correlation for the cutting conditions and can be used for a tool temperature estimation technique. The result indicates that the tool temperature decreases for increasing the tool nose radius in general. Also, nose radius hardly influences on the tool temperature compared with cutting speed, feed rate and depth of cut. This method will be useful for the estimation of tool life and temperature using limited experimental data for given cutting conditions.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.6 no.1
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• pp.83-86
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• 2005

This study is predicted tool deformation by cutting forces and chip-tool interface temperature in machining process. Modeling of tool is made using 3D CAD software, finite element method is performed by cutting forces and temperature. Cutting forces and temperature used load conditions are predicted using the cutting force model based on machining theory. Experimental milling tests have been conducted to verify the cutting force model. Finally, this study is predicted cutting force components and temperature using cutting conditions, material property, tool geometry without experiment and tool deformation is predicted by cutting forces and temperature in machining process.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.10a
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• pp.44-48
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• 1994

The cutting process of cage motor rotor require high precision and good roughness. The surface roughness of cutting face is very important factor with effect on the magnetic flux density of cage motor rotor. The paper describes a cause of decrease in the cutting force and roughness on low temperature cooling tool by means of analysis on the mechanism of force system at cutting confition and experimental findings. The main results as compared with the room temperature cutting are as follow : 1) The cutting resistance decreased due to low temperature cooling tool. 2) The surface roughness decreased due to low temperature cooling tool.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.895-898
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• 1997

These days, most of new materials, which is in use widely as cutting process materials have a characteristic in common. That is hard cutting. So, it happens that hardness by cutting temperature. And hardness on cutting process has an effect on tool wear or life shortness of tools. To solve these problems hot-machining is proposed. When a material is heated, organization of material is soften. So cutting process becomes easy. When such a hot-machining method applies on drilling process and then heated material is processed, cutting force is less than usual drilling process cutting force. In this paper, when a material is heated, cutting force on drilling process is measured. It is decided that the best suitable temperature area. And it suggest that the better hot-machining condition as surface accuracy is measured.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.27 no.6
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• pp.1007-1013
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• 2003

As environmental restriction kas continuously become more strict, machining technology has emphasized on development of environment-friendly technology. In cutting technology, it has been well recognized that cutting fluids might have undesirable effects on workers health and working environment. In this study, compressed cold air was used as a replacement for conventional cutting fluids. The cooling effect on cutting tool was analyzed using the finite element method and the computational fluid dynamics. This study focused on the temperature simulation of cutting tool by real flow analysis of cold air. The maximum flow rate and the minimum temperature of compressed cold air are 300ι/min and -30$^{\circ}C$ respectively. To compare the simulation and experimental results, inner temperature of the cutting tool was measured with the thermocouple embedded in the insert. The results show that the analysis of cutting temperature using FEM and CFD is resonable, and the replacement of cutting fluid with cold air is available.