• Title/Summary/Keyword: Cutting stability

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Development of Step Drill Geometry for Burr Minimization (버형성 최소화를 위한 스텝드릴 형상 개발)

  • 장재은;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1043-1046
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    • 2002
  • In this paper, drill tests were carried out by modifying drill geometry for burr minimization. Final objective of this study is to develop compatible drill shape for minimization of burr formation. These experimented results with modified drill are measured with laser sensor after performing drilling with variable material. Simultaneously, the cutting force and the torque of various drill geometry have been observed with same cutting condition to judge drill stability. As a result, burr was minimized in step drill with 75$^{\circ}$ step angle at every material.

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A Pole-Assignment ACC System in the Peripheral End Milling Process (엔드밀링 공정에서 극점배치 구속적응제어 시스템)

  • Chung, Sung-Chong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.2
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    • pp.63-72
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    • 1996
  • In order to regulate the cutting force at a desired level during peripheral end milling processes a feedrate override Adaptive Control Constraint (ACC) system was developed. The feedrate override function was accomplished through a development of programmable machine controller (PMC) interface technique on the NC controller, Nonlinear model of the cutting process was linearized as an adaptive model with a time varying process parameter. An integral type estimator was introduced for on-line estimation of the cutting process parameter, Zero order hold digital control methodology which uses pole-assignment concept for tuning of PI controllers was applied for the ACC system. Performance of the ACC system wsa confirmed on the vertical machining center equipped with fanuc OMC through a large amount of experiment.

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A Risk Analysis of Road Slopes Using GIS (GIS를 이용한 도로 사면의 위험성 분석)

  • Kim , Yong-Seong
    • Journal of The Korean Society of Agricultural Engineers
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    • v.46 no.5
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    • pp.117-127
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    • 2004
  • A risk analysis on the cutting slope of roads near Cheongju area was carried out with the data from geological map, field investigation, and laboratory test and with the Geographic Information System. A risk analysis method on the cutting slope of road using the Geographic Information System was developed with the data from geological map, field investigation and laboratory tests. In the GIS, road factors which are safety factor, class of road, slake index, slope-protection works, and height of slope in the cutting slopes are classified into some ranks, and their weighting factors were taken into account. This method can be applied effectively to a road management.

Effect of Cutting Conditions on Surface Roughness in CNC Lathe C-axis Milling Cutting (CNC선반 C축 밀링가공에서 표면 거칠기에 미치는 절삭조건의 영향)

  • Shin, Kuk-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.3
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    • pp.110-115
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    • 2012
  • For domestic aircraft industry, not mass production of components is limited, small production scale of the order is made by part because many kinds of hundreds of thousands of kinds of small quantity batch production system are taking. But the high reliability and stability are required during the processing because they require high precision parts are required. It is found that when C-axis rotation speed was increased, the diameter of the cutting tool decreased with increasing surface roughness, while the turn-mail feed rate was increased with increasing the surface roughness.

A Learning Control Algorithm for Noncircular Cutting with Lathe (선삭에서 비원형 단면 가공을 위한 제어 연구)

  • Lee, Jae Gue;Oh, Chang Jin;Kim, Ock Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.6
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    • pp.96-104
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    • 1995
  • A study for a lathe to machine workpiece with noncircular cross-section is presented. The noncircular cutting is accomplished by controlling radial tool position synchronized with revolution angle of the spindle according to the desired cross-sectional shape. A learning control algorithm is suggested for the tool positioning. The learning law of the algorithm is based on pole-zero cancellation, which guarantees the control stability. The control performances are analyzed and simulated on a numerical computer that the effectiveness of the control algorithm is convinced. The algorithm is tested on a conventional NC-lathe which shows some successful results.

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Dynamic behavior of boring bar with continuous system analysis (연속계 해석에 의한 보오링 바의 동적 거동에 관한 연구)

  • Kim, Jeong-Suk;Kang, Myeong-Chang;Park, Soo-Kil
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.4
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    • pp.38-46
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    • 1994
  • The vibration amplitude of boring bar is generally large at the tool tip, because it has the high length-diameter(L/D) ratio. A new dynamic cutting force model is presented by considering the change of shear angle under dynamic cutting. The boring bar is modelled as a cantilever with dynamic force acting at the tool end point. Based on this realistic continuous system model, the equation of motion of borring bar is solved by numerical computations. A good agreement is found between the proposed model and the experimental results.

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A Study on Waste Reduction of Water Soluble Cutting Fluids by UV-free Reflecting Reactor (절삭공정에서 UV 자유반사 반응조를 사용한 폐절삭유의 감량화 연구)

  • Jung, Suk-Ho;Hwang, Hyeon-Uk;Hong, Sang-Yeon;Kim, Hyun-Su;Saleem, Khan Muhamad;Kim, Ji-Hoon;Kim, Young-Ju
    • Journal of Korean Society of Environmental Engineers
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    • v.30 no.6
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    • pp.609-615
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    • 2008
  • In this study, the design of UV-free reflecting reactor was studied to enhance the cutting fluid life for cutting machine. And also, the stability of cutting fluid with addition of biocide in cutting fluid and without biocide was compared with respect to the cutting fluid concentration, pH changes and microorganisms. Low number of microorganism was observed in the cutting fluid after UV-free reflecting treatment as compare to the cutting fluid which was added biocide and just cutting fluid alone. PH of the cutting fluid after UV-free reflecting treatment was about 9$\sim$8.5 while others were observed considerably low. The oil contents of cutting fluid which was added biocied and pure cutting fluid were almost degraded with the passage of time. However, in case of UV-free reflecting reactor, 4$\sim$3.5 Brix oil contents were observed in the cutting fluid.

Design Modifications of a Glass Cutting Machine for the Improved Stability (가공정도 향상을 위한 Glass Cutting Machine의 설계 개선)

  • Kwon, In-Hwan;Ro, Seung-Hoon;Park, Yu-Ra;Yi, Il-Hwan;Kil, Sa-Geun;Park, Keun-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.3
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    • pp.6-14
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    • 2014
  • Touch panels are widely used in the modern display industry as the cover glass of smart mobile phones and tablet PCs. Glass cutting machines are commonly used to cut the panels into their proper sizes. Vibration of these glass cutting machines is assumed to be the main factor leading to the creation of burrs, notches, cracks, scratches and chips on the cut surfaces, eventually causing defects of the cover glass. In this study, the vibrations of a glass cutting machine used for the shearing of cover glass components were analyzed through an experiment and a computer simulation. The structural properties leading to vibration were also analyzed in an effort to determine design alterations which can suppress these vibrations. Moreover, each design alteration was applied to a computer simulation model to determine the effect of different alteration on suppressing vibration. The results show that simple design alterations can substantially suppress vibrations of glass cutting machines.

Slope Stability Analysis for Compound slope (복합사면의 사면안정해석에 관한 연구)

  • Shin, Eun-Chul;Kim, Jin-Soo
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.03a
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    • pp.1279-1285
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    • 2010
  • Our country has a tendency to build many structures by cutting mountainous areas due to geographical features. Among these construction done in our country, road construction take the first spot in rank. As the construction is done, fractured inclining plane is created inevitability because of the natural properties of mountainous areas. The stability of the fractured inclining planes and slope formed in the opening, which are developed at the time of construction, need to be evaluated. Also, reinforcement plans for these matters are necessary. This paper is to go through an examination on the fractured inclining surface that is developed at the time of construction, especially the composite inclining plane that consists of soil and rocks. Furthermore, evaluating the stability by performing an analysis on stereographic projection and limit equilibrium, based on the examination results. using the stability evaluations, applications were explored for reinforcement methods of construction that fits the geological characters of this inclining surface.

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A Study on the Stability of Torque for Compressing-Cutting Device of Nano Tube Manufacturing System Using DC Servo Motor (DC 서보모터를 이용한 나노튜브 제조용 압축-절단 장치의 토크 안전성에 관한 연구)

  • Choi, Kab-Yong;Oh, Tae-Il
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.12
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    • pp.5393-5397
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    • 2011
  • The compressing-cutting device is used for manufacturing nano tube. the purpose of this study is to design and manufacture the compressing-cutting device witch has safety and stable performance. The most important core technology, in nano tube manufacturing, is to seam the each end of tube with appropriate pressure and to cut it off into the two part safely not to leak injected medium. Since the compressing pressure and the cutoff speed make the quality of nano tube, they are very important. This study will show the processes of design and manufacturing of compressing-cutting device.