• Title/Summary/Keyword: Cutting of metals

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Construction of 2-3 Dimensional Attractor System for Cutting Characteristics Evaluation of Metals (금속의 절삭성 평가를 위한 2-3차원 어트랙터 시스템의 구축)

  • Yun In Sik;Lee Jong Dae
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.2
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    • pp.8-13
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    • 2005
  • This study proposes the construction of 2-3 dimensional attractor system for cutting characteristics evaluation of metals. Also this paper aims to find the optimal cutting conditions of diamond turning machine by measuring surface form and roughness to perform the cutting experiment of metals, which are aluminum, with diamond tool. As well, according to change cutting conditions such as feed rate, using diamond turning machine to perform cutting processing, by measuring cutting force and surface roughness and according to cutting conditions the aluminum about cutting properties. Trajectory changes in the attractor indicated a substantial difference in attractor characteristics. Constructed 2-3 dimensional attractor system in this study can be used for cutting characteristics evaluation of metals.

Construction of Chaos Simulator for Cutting Characteristics Evaluation of Non-Ferrous Metals (비철금속의 절삭성 평가를 위한 카오스 시뮬레이터의 구축)

  • 이종대;윤인식
    • Journal of the Korean Society of Safety
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    • v.18 no.3
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    • pp.22-28
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    • 2003
  • This study proposes the construction of chaos simulator for cutting characteristics evaluation of non-ferrous metals. Also this paper aims to find the optimal cutting conditions of diamond turning machine by measuring surface form and roughness to perform the cutting experiment of non-ferrous metals, which are aluminum, with diamond tool. As well, according to change cutting conditions such as fled rate, using diamond turning machine to perform cutting processing, by measuring cutting force and surface roughness and according to cutting conditions the aluminum about cutting properties. Trajectory changes in the attractor indicated a substantial difference in fractal characteristics. Constructed chaos simulator in this study can be used for cutting characteristics evaluation of non-ferrous metals.

Construction of Attractor Simulator for Cutting Characteristics Evaluation of Non-Ferrous Metals (비철금속의 절삭성 평가를 위한 어트랙터 시뮬레이터의 구축)

  • 고준빈;윤인식
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.63-69
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    • 2003
  • This study proposes the construction of attractor simulator for cutting characteristics evaluation of non-ferrous metals. Also this paper aims to find the optimal cutting conditions of diamond turning machine by measuring surface form and roughness to perform the cutting experiment of non-ferrous metals, which are aluminum, with diamond tool. As well, according to change cutting conditions such as feed rate, cutting force and surface roughness are measured by tool dynamometer. Trajectory changes in the attractor indicated a substantial difference in fractal characteristics. Constructed attractor in this study can be used for cutting characteristics evaluation of non-ferrous metals

A study on the cutting characteristics of non-ferrous metals using diam odd turning machine (초정밀가공기를 이용한 비철금속의 절삭특성에 관한 연구)

  • 고준빈;김건희;원종호
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.124-129
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    • 2001
  • The experimental study was the cutting characteristics of non-ferrous metals. The experimental apparatus was used the turning machine and diamond tool. This aimed at lading the optimal cutting conditions by measuring surface farm and roughness. Used non-ferrous metals were aluminum, brass and oxygen-free copper. As well, according to changing cutting conditions such as feed rate by measuring cutting farce and surface roughness and according to cutting conditions the non-ferrous metals studied about cutting properties.

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The Study on Ultra-Precision Cutting Characteristics Evaluation of Non-Ferrous Metals Using Attractor Quadrant Method (어트랙터 사분면법을 이용한 비철금속의 초정밀 절삭특성 평가에 관한 연구)

  • 고준빈;김건희;윤인식
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.6
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    • pp.20-26
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    • 2003
  • This study proposes the construction of attractor quadrant method for high-precision cutting characteristics evaluation of non-ferrous metals. Also this paper aims to find the optimal cutting conditions of diamond turning machine by measuring surface form and roughness to perform the cutting experiment of non-ferrous metals, which are aluminum, with diamond tool. As well, according to change cutting conditions such as feed rate, using diamond turning machine to Perform cutting Processing, by measuring cutting force and surface roughness and according to cutting conditions the aluminum about cutting properties. Trajectory changes in the attractor indicated a substantial difference in fractal characteristics and attractor quadrant characteristics. In quantitative quadrant feature extraction, 1,309 point in the case of A17075 (one quadrant) and 1,406 point (one quadrant) in the case of brass were proposed on the basis of attractor reconstruction. Proposed attractor quadrant method can be used for high-precision cutting characteristics evaluation of non-ferrous metals.

A Study on Cutting Character of Side-rake Angle Adjustment at Non-ferrous Metals in Turning (비철금속의 선삭에서 측면경사각의 변화에 대한 절삭특성에 대한 연구)

  • Jung, Jin-Seo;Jun, Jae-Uhk;Han, Gu-Sang;Seo, Sang-Ha;Ha, Man-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.39-44
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    • 2003
  • In the present industry, there are necessary to cut not only iron metals but also non-ferrous metals such as aluminum, brass, plastic and wood(Paulownia) therefore it had been made the studies of non-ferrous metals by many scientists. The purpose of this study is to conduct the basic experiment about influencing of the feedrate adjustment and the change of the side rake angle at turning of non-ferrous metals. As the results, the surface roughnesses and Cutting force adjustments were on the decrease with a side-rake angle and feedrate diminution in the case of the plastic, brass, aluminum, and paulownia.

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A Study on Cutting Character of Side-rake angle Adjustment at Non-ferrous Metals in Turning (비철금속의 선삭에서 측면경사각의 변화에 대한 절삭특성에 대한 연구)

  • 전재억;정진서;권혁준;하만경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.929-934
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    • 1997
  • In the present industry, there are necessary to cut not only iron metals but also non-ferrous metals such as aluminum, brass, plastic and wood(Paulownia).therefore it had been made the studies of non-ferrous metals by many scientists. we hope this kind of study will continue. The purpose of this study is to conduct the basic experiment about influencing of the feedrate adjustment and the change of the side rake angle at turning of non-ferrous metals. As the results, the surface roughnesses and Cutting force adjustments were on the decrease with a side-rake angle and feedrate diminution in the case of the plastic, brass, aluminum, and paulownia

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A Study on the Endmilling using the Multi-Articulated Robot (다관절 로봇을 이용한 엔드밀 가공에 관한 연구)

  • 최은환;정선환;최성대
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1772-1775
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    • 2003
  • The stiffness of multi-articulated industrial robots is very weak, because their structure is an articulated type with some links and joints. Thus it is known that cutting processes for metals are not accepted in machine shop well, but they have a lot of merits for cutting processes, for example. drilling, tapping. and engraving etc., because of the characteristics of their high degree of freedom. The temptation of cutting aluminium was carried out to investigate the feasibility and the limitations or constrains for cutting metals on them. First the mode shapes of 6-axes FANUC welding robot were taken and analysed, and next the cutting processes were practically carried out on it. The results of study were found out to show the feasibility of cutting processes at end-milling under 6mm of tool diameter. as well as to have some limitations and constrains, for examples, surface roughness and feed rate, depth of cut, cutting force etc..

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Development of new predictive analysis in the orthogonal metal cutting process by utilization of Oxley's machining theory

  • Abdelkader, Karas;Mohamed, Bouzit;Mustapha, Belarbi;Redha, Mazouzi
    • Steel and Composite Structures
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    • v.19 no.6
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    • pp.1467-1481
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    • 2015
  • This paper presents a contribution to improving an analytical thermo-mechanical modeling of Oxley's machining theory of orthogonal metals cutting, which objective is the prediction of the cutting forces, the average stresses, temperatures and the geometric quantities in primary and secondary shear zones. These parameters will then be injected into the developed model of Karas et al. (2013) to predict temperature distributions at the tool-chip-workpiece interface. The amendment to Oxley's modified model is the reduction of the estimation of time-related variables cutting process such as cutting forces, temperatures in primary and secondary shear zones and geometric variables by the introduction the constitutive equation of Johnson-Cook model. The model-modified validation is performed by comparing some experimental results with the predictions for machining of 0.38% carbon steel.

Corrosion Behavior of AZ31 Magnesium Alloy during Machining (AZ31 마그네슘 합금의 절삭가공과정에서의 부식거동)

  • Kim, Jae-Hak;Kwon, Sung-Eun;Lee, Seung-Jae
    • Journal of the Korea Institute of Military Science and Technology
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    • v.15 no.3
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    • pp.315-321
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    • 2012
  • In the study, corrosion characteristics of AZ31 magnesium alloy under various environments exposed during machining(immersion in cutting oil, 5 % cutting oil aqueous solution and distilled water & contact with dissimilar metals, SPC4 and A5052-H32) were investigated. A corrosion test was performed AZ31 magnesium alloy was immersed in each electrolyte solution after contacting with each dissimilar metals, and the results were observed by an electron microscope. In immersion tests, corrosion of AZ31 magnesium alloy showed to be in the sequence of distilled water> 5 % cutting oil aqueous solution> cutting oil> air, and in the test of contact with dissimilar metals, corrosion showed to be in the sequence of SPC4> A5052-H32> AZ31. It can be concluded that to prevent corrosion during machining, AZ31 magnesium alloy must prevent contacting water and use magnesium alloy for raw material of Jig & Fixture.