• 제목/요약/키워드: Cutting method

검색결과 2,022건 처리시간 0.027초

All-in-one 어태치먼트 기반 PHC 파일 원커팅 두부정리 자동화 로봇의 프로토타입 개발 (Development of an All-in-one Attachment-based PHC Pile Head Cutting Robot Prototype)

  • 염동준;박예슬;김준상;김영석
    • 대한건축학회논문집:구조계
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    • 제35권2호
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    • pp.37-44
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    • 2019
  • The primary objective of this study is to develop a prototype of all-in-one attachment-based PHC pile head cutting robot that improves the conventional work in safety, productivity, and quality. For this, the following research works are conducted sequentially; 1)literature review, 2)development of an all-in-one attachment-based PHC pile head cutting robot prototype, 3)performance evaluation of each device, 4)economic analysis of an automated method. As a result, PHC pile cutting level sensing device, PHC pile cutting device, PHC pile handling device are developed. Futhermore, working process of an automated method is developed based on result of performance evaluation. According to the economic analysis result, the cost of the automated method was 21.37% less than that of the conventional method, and the economic efficiency was also superior(ROR 215.44%, Break-even Point 5.52month). It is expected that conclusions for future improvements are used in the development of the all-in-one attachment-based PHC pile head cutting robot to practical use.

제로 웨이스트 패턴 커팅 방법을 활용한 셔츠 디자인 연구 (Applications of Zero Waste Pattern Cutting Methods for Women's Shirts)

  • 강남;박은경
    • 한국의류학회지
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    • 제44권5호
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    • pp.969-983
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    • 2020
  • Zero waste fashion design to minimize the 15% fabric waste generated during production can be difficult to industrialize instead of having strong originality. This study designed shirts that are practical and reflect trends using the zero waste pattern cutting method and suggest the possibilities for industrial production. The content of the study are as follows. First, the pattern cutting method of zero waste fashion design was studied. Second, the recent trends of shirt design were analyzed and reflected in the design development. Third, 4 zero waste shirt designs were developed and produced by applying the geometric cutting, puzzle cutting, and minimal cutting methods. As for the research method, literature research was conducted on related references; in addition, design development and production were conducted empirically. As a result, the developed zero waste shirts are practical and trendy. In addition, the results of the study are meaningful to provide basic data for the commercialization and industrial application of zero waste fashion design.

2차원 윤곽가공에서 이송률 자동 조정 (Automatic Feedrate Adjustment for 2D Profile Milling)

  • 고기훈;서정철;최병규
    • 한국CDE학회논문집
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    • 제5권2호
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    • pp.175-183
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    • 2000
  • Proposed in this paper is a model-bated AFA (automatic feedrate-adjustment) method for maintaining smooth cutting-loads (i.e., cutting-force) during 2D-profile milling. Before the cutting-force model was established, some assumptions were verified through a series of preliminary cutting experiments (The results found that the curving-force was independent of the cutting speed and the cutting action at the cutter bosom). From the data obtained during the main cutting experiments, a “chip-load/cutting-force model”representing the cutting-force as a function of the chip-load (i.e., effective cutting-depth) and a feedrate is proposed. Based on the model. an AFA scheme for maintaining smooth cutting-force by adjusting the feedrate (i.e., F-code) according to the changes in chip-load was proposed. To check the validity of the proposed AFA scheme. another set of cutting experiments was conducted by using feedrate-adjusted NC-data while monitoring the actual machining processes using an accelerometer. The experimental results showed that the proposed AFA-scheme was quite effective.

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혼파초지의 이용방법 비교시험 I. 방목 및 예취이용에 따른 목초생산성과 식생구성 변화 (Trials of the Utilization Method in Mixtures Swards I. Effects of grazing and cutting management on forage production and botanical composition)

  • 신재순;박근제;이필상
    • 한국초지조사료학회지
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    • 제9권2호
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    • pp.96-102
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    • 1989
  • This field experiment was conducted to determine the effect of grazing and cutting management on the forage production and botanical composition at different legumes sown swards of the experimental field of Livestock Experiment Station. in Suweon, from Aug. 1985 to Oct. 1988. The results obtained are as follows: 1. Dry matter yield of cutting management (1213.0 kg/lOa) was higher by 19% than that of grazing management (1016.8 kg/lOa). Yield of pasture mixtures including alfalfa both cutting and grazing were higher than those including ladino clover and red clover. Yield under grazing was inferior to cutting in the first year but superior in the second year. 2. Seasonal dry matter production under grazing showed 5 1% in spring, 33% in summer and 16% in autumn, but under cutting showed 46% in spring, 42% in summer and 12% in autumn. 3. Daily dry matter production per 10a under grazing is decreased 5.9 kg in spring, 5.5 kg in summer and 3.7 kg in autumn. But under cutting is decreased 8.7 kg in summer, 6.6 kg in spring and 3.4 kg in autumn. 4. Botanical compositions of mixtures swards involving ladino clover and red clover were not influenced by method of defoliation. But mixtures swards including alfalfa were highly influenced by method of defoliation. Alfalfa ratio at the time of final utilization under grazing was about 30%, but under cutting was about 70-80%.

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터널굴착용 와이어쏘 암반절삭 모델 구축 및 절삭성능 향상 연구 (Study on a Wire Saw Rock Cutting Model for Tunnel Excavation and Cutting Performance Improvement)

  • 이진호;안성권;이경찬;방춘석;사공명
    • 대한기계학회논문집A
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    • 제39권10호
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    • pp.1069-1077
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    • 2015
  • 발파를 이용한 터널굴착시, 와이어쏘를 이용하여 심빼기 부분 외곽에 불연속면을 발생시켜 발파진동을 차단함으로써 소음 및 진동을 저감시키고자 하는 방법은 타 방법에 비해 시공이 간편하고 경제적일 것으로 예상된다. 본 논문에서는 터널굴착용 와이어쏘의 절삭 메커니즘을 규명하기 위하여 시간에 따른 절삭 깊이 변화와 절삭 중 암석 내부의 와이어쏘 곡선 형태를 파악할 수 있는 절삭 모델을 구축하고 검증하였다. 구축된 모델을 이용한 시뮬레이션을 통해 터널굴착용 와이어쏘 절삭의 특징을 살펴보고, 와이어쏘 인장력, 와이어쏘 속도, 피드 속도, 천공 깊이 및 천공 직경과 같은 주요 조건들이 절삭 성능에 미치는 영향을 검토하였으며, 이러한 검토 결과를 바탕으로 절삭 성능을 높이기 위한 방안을 제시하였다.

마이크로금형 구배각 제어를 위한 절삭가공조건 예측모델에 관한 연구 (A Study On Prediction Model of Cutting Conditions for Draft Angle Control)

  • 조지현;송병욱;서태일
    • 한국생산제조학회지
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    • 제21권3호
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    • pp.387-393
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    • 2012
  • It is very difficult to determine suitable cutting conditions in order to obtain accurate cutting profiles because machining errors caused by tool deflection depend upon cutting conditions. In this study the relationship between real cutting profiles (inclined shapes and machining errors) and cutting conditions was modeled in order to fabricate draft angle on micro molds. CCD (Central Composite Design) of DOE (Design Of Experiment) and RSM (Response Surface Method) were applied in order to model the relationship between cutting conditions and machining errors. In order to use CCD the range of radial depth of cut was chosen by $10-90{\mu}m$ and the range of feedrate was chosen by 200-300mm/min, and 9 points of cutting conditions were chosen inside determined ranges. Then, actual cutting processes were carried out as respect to 9 points of cutting conditions, draft angles and real cutting profiles were measured on cutting profiles, each response surface function was determined by conducting response surface analysis and the functions were represented by 3-dimensional graphs, contour lines and $101{\times}101$ matrices. Consequently it is possible to determine suitable cutting conditions in order to obtain arbitrary given draft angles and cutting profiles by using modeling. To validate proposed approach in this study suitable cutting conditions were determined by modeling in order to obtain arbitrary given draft angle and cutting profile, and actual cutting processes were carried out. About 95% of good agreement between predicted and measured values was obtained.

절삭유 레벨에 따른 선삭가공 절삭특성 (Cutting Characteristics Depending on Coolant Level in Turning Process)

  • 양승한;이영문
    • 한국정밀공학회지
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    • 제21권1호
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    • pp.80-86
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    • 2004
  • With the increasing demand of environmentally clean machining in recent years, the use of coolants has been restricted extensively. In this paper, a multiple comparison method(Tukey's HSD method) is proposed to choose the optimum level of coolant necessary for an efficient and environmentally clean machining. The cutting temperature, specific cutting energy, and surface roughness in turning process are analysed by ANOVA(Analysis Of Variance) and Tukey's HSD method. From the experimental results and statistical analysis, it is found that the optimum condition of coolant level is 10 ml/min with 6% mix ratio, which is almost half of the commonly used level.

2차원 절삭에서 공구이탈시 발생하는 버에 관한 강소성 유한요소해석 (Rigid-Plastic Finite Element Analysis of Burr Formation at the Exit Stage in Orthogonal Cutting)

  • 고대철;김병민;고성림
    • 한국정밀공학회지
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    • 제15권4호
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    • pp.125-133
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    • 1998
  • The objective of this study is to propose a new approach for modelling of burr formation process during orthogonal cutting when the tool exits the workpiece. This approach is based on the rigid-plastic finite element method combined with the ductile fracture criterion and the element kill method. This approach is applied to orthogonal cutting process to predict the fracture location and the fracture angle as well as the cutting force. To validate this approach, orthogonal cutting tests inside SEM(scanning electron microscope) at very low speed are carried out using A16061-T6 to observe the behavior of the material during the chip and the burr formation. The results of the experiment are compared with those of the finite element simulation.

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선사가공에 절삭력을 이용한 공구마멸의 감지 (Detection of Tool Wear using Cutting Force Measurement in Turning)

  • 윤재웅;이권용;이수철;최종근
    • 한국공작기계학회논문집
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    • 제10권1호
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    • pp.1-9
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    • 2001
  • The development of flexible automation in the manufacturing industry is concerned with production activities performed by unmanned machining system A major topic relevant to metal-cutting operations is monitoring toll wear, which affects process efficiency and product quality, and implementing automatic toll replacements. In this paper, the measurement of the cutting force components has been found to provide a method for an in-process detection of tool wear. The static com-ponents of cutting force have been used to detect flank wear. To eliminate the influence of variations in cutting conditions, tools, and workpiece materials, the force modeling is performed for various cutting conditions. The normalized force dis-parities are defined in this paper, and the relationships between normalized disparity and flank were are established. Final-ly, artificial neural network is used to learn these relationships and detect tool wear. According to proposed method, the static force components could provide the effective means to detect flank wear for varying cutting conditions in turning operation.

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통계적 기법을 이용한 선삭 가공 절삭조건에 따른 공구온도 예측 (Study on the tool temperature estimation for different cutting conditions in turning using a statistical method)

  • 김성청;이응석;문홍현;송길용
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.851-856
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    • 1997
  • This study is on the estimation of the tool temperature for different tool nose radius and cutting conditions in turning. The experiment has been performed in different cutting conditions such as cutting speed, feed rate, and depth of cut for the tool nose radius, 0.4R, 0.8R using SMC workpiece materials. Tool temperature is measured using thermo-couple which is embedded in the insert tip. Using a multiple linear regression method, the tool temperature can be determined as an exponential equation with cutting variables and tool nose diameters for different tool materials. The equations determined in this study show a good correlation for the cutting conditions and can be used for the tool temperature estimation. The result indicates that the tool temperature decreases for ~ncreasing the tool nose radius in general. Also, nose radius hardly influences on the tool temperature compared with cutting speed, feed rate and depth of cut.

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