• Title/Summary/Keyword: Cutting blade

Search Result 152, Processing Time 0.025 seconds

Shape Design of Guillotined Shear Cutters for Steel Pipes (강관의 Guillotine 전단날 형상 설계)

  • Cho Haeyong;Lee Sangmin;Lee Sungkil;Kim Yongyun
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.22 no.2
    • /
    • pp.105-112
    • /
    • 2005
  • The guillotined cutting process for the pipe was studied in this paper. Until now guillotining mechanism can not be practically applied in the industries because of the deformation of sheared section around cutting area, the coarse sheared surface, and the burs. To find optimum shapes of blade, several types of blade were experimentally studied. The cutting force normal to the axial direction of the pipe was compared with the theoretical result based on the cutting energy. The experimental maximum cutting forces were very good agreement with the theoretical results. It also discussed that the design parameters of guillotining system such as the blade shape and the clearance between the blade and the die made effects to the deformation of the cutting cross section area. The results show that the guillotining method can be applicable to the pipe cutting system by optimizing the blade shape and the clearance between the blade and the die of the guillotined cutting system with respect to the sheared pipe material.

Mechanics of Diamond Blade Sawing (다이아몬드 컷터 블레이드를 사용한 절단작업의 절단저항력 해석)

  • Seo, Young-Il;Choi, Hwan;Lee, Jong-Chan
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1995.04b
    • /
    • pp.69-74
    • /
    • 1995
  • A theoretical analysis is presented on the mechanics of diamond blade sawing. Experimental results are also presented, which show the effects of cutting variables such as cutting speed, feed speed, cutting area, and concentration of deamond blade on the cutting forces. The analytical results aggreed well with experimental ones.

  • PDF

MOWING PERFORMANCE OF BUSH CUTTER EQUPPED WITH A FIXED BLADE DEVEOPED TO PREVENT BODILY INJURIES IN OPERATION

  • Yamashita, J.;Tsurusaki, T.;Doi, H.;Sekino, M.;Setoguti, R.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
    • /
    • 1993.10a
    • /
    • pp.666-675
    • /
    • 1993
  • In order to prevent bodily injuries frequently suffered in using bush cutters, especially from spattered stones, we developed a unique new cutting system equipped with a fixed blade on top of the rotary blade, and checked into the mowing performance of the cutter. From experimental test of mowing efficiency and measuring test of physical stress (O$_2$ consumption and heartbeat rates) , the new cutting system with a fixed blade proved that it keeps good cutting performance with lower peripheral speed of the rotary blade(22m/sec), compared to that of ordinary cutting blade, yielding more safety in operation. Weight of the cutter head is, however, heavier than that of ordinary machine by about 70% which increased a physical stress on the operator with slightly faster heartbeat rates. In mowing along edge of concrete wall, the operator enjoyed using the cutter with no anxiety , owing to function of the fixed blade.

  • PDF

Mechanics of Diamond Blade Sawing (다이아몬드 블레이드를 사용한 절단가공이 절단저항력 해석)

  • Seo, Young-Il;Choi, Hwan;Lee, Jong-Chan
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.13 no.1
    • /
    • pp.84-90
    • /
    • 1996
  • A theoretical analysis is presented on the mechanics of diamond blade sawing. The normal and tangential components of cutting force are calculated. Experimental results are also presented, which show the effects of cutting variables such as cutting speed, feed speed, cutting area, and concentration of diamond blade on the cutting forces. The experimental results are found to be in good agreement with those predicted by the analytical calculation.

  • PDF

Development of the Spent Fuel Rod Cutting Device by Cutter Blade Method (Cutter blade 방식에 의한 사용후핵연료봉 절단 장치 개발)

  • 정재후;윤지섭;홍동회;김영환;김도우
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2000.11a
    • /
    • pp.393-396
    • /
    • 2000
  • Spent fuel rod cutting device should cut a spent fuel rod to an optimal size in order to fast decladding operation. In this paper, for developing spent fuel rod cutting device with cutter blade, rod properties such as dimension and material of zircaloy tube and fuel pellet are investigated at first and then, various methods of existing cutting devices used commercially are investigated and their performance are analyzed and compared. This device is designed to be operated automatically via remote control system considering later use in Hot-Cell (radioactive area) and the mdularization in the structure of this device makes maintenance easy. SUS and Zircaloy-4 are selected as cut material used in the test of spent fuel rod cutting device by cutter blade. In order for constructing the high durable cutter blade, various materials are analyzed in terms of quality, shape, characteristic, and heat treatment, etc. and from these results, spent fuel rod cutting device is designed and manufactured based on the considerations of durability, round shape sustainability of rod cross-section, debris generation, and fire risk, etc.

  • PDF

Prediction of Crack Initiation and Design of 40kHz Blade Horn for Ultrasonic Cutting (40kHz 초음파 커팅용 혼의 설계와 크랙발생에 대한 고찰)

  • Seo, Jeong-Seok;Lee, Yoon-Jung;Beak, Si-Young;Park, Dong-Sam
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.21 no.5
    • /
    • pp.784-789
    • /
    • 2012
  • Ultrasonic Cutting which uses a tuned blade resonant in a longitudinal mode, has been used to cut a range of materials from confectionery, baked products and frozen foods, to wood, bone, foams and composites. The Blade design typically uses finite element analysis, and it could be predicted vibration mode, gain and amplitude uniformity of the blade tip at resonant frequency. In this paper, FEA used to predict the vibration characteristic of the blade, and then the results were verified by analysis system of resonant frequency using the processed blade. The crack of the blade which is predicted from FEA was compared with the crack occurred by cutting experiment of rubber materials using the processed blade.

An effect of the shape of cutting blade on cutting resistance of rice stalk (콤바인 예취날의 형상이 볏짚절단저항에 미치는 영향)

  • Choi, Woo-Young;Kim, Tae-Han
    • Current Research on Agriculture and Life Sciences
    • /
    • v.22
    • /
    • pp.41-48
    • /
    • 2004
  • This study is performed in order to provide the basic information needed for the development of cutting blade for combine. By comparing the developed cutting blade of which were made groove of the surface with the common cutting blade. Friction force and cutting resistance by the cutter bar speed ratio and moisture content of rice stalk were shown as follows: 1. The friction force of the developed cutting blade is shown at the average value $0.12kg{\cdot}m$ as 25% lower than one of the common blade at the average value $0.16kg{\cdot}m$. 2. The cutting resistance of the developed cutting blade is shown as respectively 12%, 15% and 20% lower than one of the common blade at the moisture content of rice stalk of 14.2%, 55.3% and 84.2%. 3. The cutting resistance of cutting blade by two different driving types is shown that the one by double driving type is $0.2kg{\cdot}m$, and the one by single driving type is $0.24kg{\cdot}m$. 4. Optimum cutter bar speed ratio of cutting blade is shown as different according to the moisture content of rice stalk.

  • PDF

The End-effector of a Cucumber Robot (오이 로봇 수확기의 엔드이펙터)

  • 민병로;이대원
    • Journal of Biosystems Engineering
    • /
    • v.29 no.3
    • /
    • pp.281-286
    • /
    • 2004
  • The end-effector is the one of the important factors on development of the cucumber robot to harvester a cucumber. Three end-effectors were designed the single blade end-effector with one blade, the double blade end-effector with two blades and the triple blade end-effector with three blades. Performance tests of the end-effector, the fully integrated system, were conducted to determine the cutting rate by using two different kinds of cucumber. The success rates of cucumber cutting ratio of single end-effector, double end-effector and triple end-effector in laboratory. were 61.7%, 95%, 86.7%, respectively. The cutting rate of single blade or double blade was a little difference with respect to the different diameters of cucumber stem. However, the success cutting rate of the end-effector with triple blade was 61.7% under 29mm diameter of a grabbing stem section. The triple end-effector was not suitable for harvesting a cucumber, but was considered to be suitable for harvesting a grape, an apple and a tomato. The success rate of cucumber cutting ratio of triple end-effectors in greenhouse was 84%. The failure cutting rate was 16% which are due to abnormal shape of cucumber fruit.

Development of Cutting Route Recognition Technology of a Double-Blade Road Cutter Using a Vision Sensor (비전센서를 활용한 양날 도로절단기의 절단경로 인식 기술 개발)

  • Myoung Kook Seo;Jin Wook Kown;Hwang Hun Jeong;Jung Ham Ju;Young Jin Kim
    • Journal of Drive and Control
    • /
    • v.20 no.1
    • /
    • pp.8-15
    • /
    • 2023
  • With the recent trend of intelligence and automation of construction work, a double-blade road cutter is being developed that automatically enables cutting along the cutting line marked on the road using a vision system. The road cutter can recognize the cutting line through the camera and correct the driving route in real-time, and it detects the load of the cutting blade in real-time to control the driving speed in case of overload to protect workers and cutting blades. In this study, a vision system mounted on a double-blade road cutter was developed. A cutting route recognition technology was developed to stably recognize cutting lines displayed on non-uniform road surfaces, and performance was verified in similar environments. In addition, a vision sensor protection module was developed to prevent foreign substances (dust, water, etc.) generated during cutting from being attached to the camera.

Experiment on Cutting the SUS and Zircaloy Tubes by Cutter Blade (Cutter blade에 의한 SUS 및 지르칼로이 튜브 절단 실험)

  • 정재후;윤지섭;홍동희;김영환;박기용
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2001.04a
    • /
    • pp.651-654
    • /
    • 2001
  • In the dismantling process of nuclear spent fuels, the spent fuel rod cutting process, followed immediately by the decladding process, performs the cutting the spent fuel rods to a proper length for fast decladding operation. In this paper, we analyzed the chemical compositions, mechanical properties, and physical characteristics for SUS and zircaloy tubes in order to identify the feasibility of cutter-blade type in cutting SUS and zircaloy tubes. It is considered that material, shape and angle, and heat treatment for fabricating the highly durable cutter blade and also it is investigated that the round-shape sustenance of cross-section, amount of debris production, and fire occurrence for measuring the cutting performance on SUS and zircaloy tubes, spent fuel rod cutting device is designed to be operated automatically through the remote control system for use in Hot Cell(radioactive) area and the electro-driven mechanical parts are modularized for easy maintenance. Results from various experiments confirm the efficiency of this device.

  • PDF