• 제목/요약/키워드: Cutting automation

검색결과 157건 처리시간 0.026초

GUI를 이용한 슬라이싱 머신의 자동화 알고리즘 개발 (A Development of the Algorithms for Automation of Slicing Machine with GUI Interface)

  • 김형태;양해정;송창섭
    • 한국정밀공학회지
    • /
    • 제16권7호
    • /
    • pp.85-93
    • /
    • 1999
  • In this study, PC-based slicing machine and driving software were constructed for the purpose of automation of semi-conductor cutting process. The biggest feature of software is variation of parameter and include data base, signal monitoring, error report, corresponding action or automatic motion planing. Parameters were drawn and algorithms were developed to make software by GUI interface. The cutting experiment was done for sampled wafer to see the effectiveness of the soft automation. From the experimented and implemented results, it is shown that parameters for automation of slicing process could be drawn, then its algorithms constructed. It could be considered what is the merit of this slicing machine by comparing the PC-based and the NC-based.

  • PDF

콘크리트 도로 표면절삭 작업을 위한 자율주행 진로계획 수립방안 (A Study of the Autonomous Driving Path Planning for Concrete Pavement Cutting Operation)

  • 문성우;서종원;양병수;이원식
    • 한국건설관리학회:학술대회논문집
    • /
    • 한국건설관리학회 2007년도 정기학술발표대회 논문집
    • /
    • pp.929-933
    • /
    • 2007
  • 콘크리트 도로 표면절삭 작업은 장비 조작자의 숙련도에 따라서 작업의 완성도 및 품질, 작업 생산성에 크게 영향을 준다. 콘크리트 표면절삭 작업을 자동화하기 위해서는 시스템 하드웨어 구축과 지원 소프트웨어의 개발 등이 필요하다. 표면 절삭 프로세스를 자동화 하기 위해서 가장 먼저 선행 되어야 할 부분은 진로계획의 수립이다. 장비의 진로계획을 통하여 기존 시스템이 가지고 있는 진로계획에 대한 취약점을 보완하며, 보다 효율적인 생산성을 가진 자동화 시스템을 구축 하도록 한다. 본 연구는 CAD를 기반으로 한 AUTO-Lisp를 이용하여 표면절삭 작업의 최적 경로계획을 결정하고 MMI 시스템 상에 적용하여 실시간으로 진행 경로 보정을 위한 진로 계획의 데이터 갱신을 통해서 보다 효율적인 생산성과 품질을 가진 표면절삭 작업을 하는데 목적이 있다. 그리고 도로 표면절삭 장비의 자율주행 진로계획 수립을 위한 AUTO-Lisp 파일 및 MMI 시스템과의 연계, 계획된 경로를 적용한 표면절삭 장비와 MMI 시스템을 직접 현장에서 테스트하여 실제 표면절삭 작업의 자동화 구현 및 절삭작업의 효율성을 높일 수 있는 방안을 제시하였고, 표면절삭 작업의 최적진로를 결정함으로써 경제성 있는 절삭작업을 수행 할 수 있다.

  • PDF

$C^{++}$과 신경망을 이용한 In-process 감시 시스템의 구축 (Construction of In-process Monitoring System using $C^{++}$ and Neural network)

  • 조종래;정윤교
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 추계학술대회 논문집
    • /
    • pp.95-98
    • /
    • 2002
  • Monitoring of the cutting trouble is necessarily required to do Factory Automation and Intelligent manufacturing system. Therefore, we constructed a monitoring system using neural network in order to monitor of the cutting trouble. From obtained result, it is shown that the cutting trouble can be monitored effectively by neural network

  • PDF

잠수복 패턴 자동 설계 및 $CO_2$ 레이저 절단을 위한 통합 시스템 개발 (Integrated Automation System of Pattern Design and $CO_2$ Laser Cutting for Diving Suits)

  • 윤세봉;강병수;강재관;김여숙
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2004년도 추계학술대회 논문집
    • /
    • pp.409-412
    • /
    • 2004
  • In this paper, an integrated automation system of pattern design and $CO_2$ laser cutting for diving suits is presented. Pattern design includes grading which creates a full-size range from a base pattern. Tool path for laser cutting from the patterns is generated in G-code format. $CO_2$ Laser cutting machine is developed to help cut the patterns with accuracy and speed. Aluminum profiles, ball screws, and stepping motors are engaged into the machine as frame structure, transfer unit, and driving devices respectively. The developed system is tested in dry suit cutting, convincing it can be readily introduced in driving suits manufacturing with respect to cost and efficiency.

  • PDF

RecurDyn/ProcessNet을 이용한 커팅헤드 어태치먼트의 픽 배열 설계 자동화 (Automation for Pick Arrangement Design of a Cutting Head Attachment Using RecurDyn/ProcessNet)

  • 강지헌;장진석;이재욱;강훈;김건우;유완석
    • 대한기계학회논문집A
    • /
    • 제40권7호
    • /
    • pp.685-692
    • /
    • 2016
  • 커팅헤드 어태치먼트는 굴삭기에 부착되어 사용되며 절삭 도구인 픽커터가 커팅헤드에 배열되어 암석이나 낙후된 건물을 파쇄 또는 절삭하는 작업에 사용된다. 암석을 절삭할 때 픽 커터의 배열은 절삭 성능과 연관성이 있는 요소이다. 본 연구는 픽 배열 설계 자동화를 수행하여 설계 소요 시간 및 검증 시간을 단축시켰으며, 배열에 따른 시스템의 거동을 예측하는데 활용하였다. 픽 배열 설계 자동화 방법은 RecurDyn/ProcessNet을 통해 수행하였으며, 설계 자동화 프로그램은 Drum set, Pick load 그리고 Pick arrangement의 세 부분으로 나누어 진행하였다. 이를 통해 커팅헤드 어태치먼트의 설계 비용 절감과 다양한 메커니즘 별 전용 어태치먼트의 설계에 활용할 수 있다.

OLP 기반 산업용 로봇 시뮬레이션을 위한 자동화 프로그램 모듈 개발 (Development of Automation Program Module for OLP based Industrial Robot Simulation)

  • 이수준;이세한;박종근
    • 한국공작기계학회논문집
    • /
    • 제18권1호
    • /
    • pp.13-21
    • /
    • 2009
  • Interactive Graphic Robotics Integrated Programming(IGRIP) can handle various types of robot models and can exchange graphic or numerical data easily with other CAD software. In a cutting process of shape-steels, however. IGRIP is inconvenient because the users must generate all the tag points manually. In this study we developed an automation program module in order to generate the tag points automatically in IGRIP This program can read and analyze the macro data containing the information for cutting processes of shape-steels and can generate automatically the parts, the devices, the tag points and the Graphic Simulation Language(GSL) program files useful in IGRIP.

레이저 절단에서 광소자를 이용한 가공공정 모니터링 (Process Monitoring in Laser Beam Cutting by Photo Diode)

  • 김봉채;장욱진;김재도
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1994년도 추계학술대회 논문집
    • /
    • pp.354-359
    • /
    • 1994
  • On-line process control equipment for CO $_{2}$ laser cutting is unavailable for industrial application. The major part of the industrial cutting machines are regulated off-line by highly educated engineers. The quality inspection of the sample is visual and referred to different quality scales. Due to lack of automation potential laser users hesitate to implement the cutting method. The first step toward an automation of the process is development of a process monitoring system and the research is concentrated on the area of on-line quality detection during CO $_{2}$ laser cutting. The method bases on the detection of the emitted light from the cut front by photo diode. the signal from photo diode has been undertaken from Fourier analysis and statistical analysis. As a result, it is possible to estimate striation pattern according to beam travel speed.

  • PDF

플라즈마 이온주입에 의해 표면 개질한 초경공구의 가공특성 (Cutting Characteristics of Plasma Source Son Implanted Tungsten Carbide Tool)

  • 강성기;왕덕현;김원일
    • 한국정밀공학회지
    • /
    • 제27권1호
    • /
    • pp.33-40
    • /
    • 2010
  • In this research, the effects for surface Improvement of plasma ion implanted carbide endmill tools were observed by measuring cutting forces and tools wear affecting surface roughness in high speed cutting. From the 2nd ion mass analysis, the oxidation layer was found to be built up by sputtering. The residual gas contamination of oxygen was found to be contained impurities in nitrogen gas. The plasma implanted ion was found to be spreaded, especially the nitrogen was implanted up to 150nm depth as impressed voltage and ion implanting time. It is analyzed as bring surface improvement by spreading deeply forming oxidation on surface. The factors in Analysis of Variance(ANOVA) about mutuality cause reference of cutting force. The cutting force Fx is affected by the interaction of spindle rpm and federate, the cutting force Fy is influenced by spindle rpm and time injected ion, and cutting force Fz is affected by the interaction of impressed voltage and feedrate. Also, it was found that the cutting forces of implanted tools become lower and the surface roughness is improved by the effect of nitrogen according to the implantation.

공리적 접근을 통한 자동 가스절단기의 개발 (Development of an Automatic Pipe-cutting Machine by Axiomatic Approach)

  • 신창호;정진태
    • 대한기계학회논문집A
    • /
    • 제26권9호
    • /
    • pp.1866-1873
    • /
    • 2002
  • The pipe-cutting machine developed in this study is a portable device used to cut a steel pipe. The machine, which is attached to the steel pipe by magnetic force, is moving around the pip e using four wheels. It also works for straight cutting of a steel plate. For the higher precision and labor time reduction, the automation of a pipe-cutting process is needed. However, it is not easily achieved because of vibrations and the loss of track. It is also found that the problems of the automation arise from the coupling of the functional requirements for the pipe-cutting machine. So, it is very difficult io solve the problems by a conventional design method. To overcome the difficulties the new design process for the pipe-cutting machine is established by axiomatic approach in this paper. Based on the Independence Axiom design process, a new product is designed and manufactured. Finally, it is verified by experiments that the performance of the automatic pipe-cutting machine is improved

레이저 절단에서 광소자를 이용한 가공공정 모니터링 (Process Monitoring in Laser Beam Cutting by Photo Diode)

  • 장욱진;김봉채;김재도
    • 한국정밀공학회지
    • /
    • 제13권12호
    • /
    • pp.30-37
    • /
    • 1996
  • On-line process control equipment for CO$_{2}$ laser cutting is not available for industrial applications. The major part of the industrial laser cutting machines are adjusted off-line by highly educated engineers. The quality inspection of the sample is visual and referred to different quality scales. Due to the lack of automation the potential laser users hesitate to implement the cutting method. The first step toward an automation of the process is the development of a process monitoring system and the research is cincentrated on the area of on-line quality monitoring during CO$_{2}$ laser cutting. The method is based on the detection of the emitted light from the cutting front by photo diode. The developed monitoring system consists of the OP Amplifier, A/D convertor, power supply and PC. The signal from the photo diode has been undertaken from Fourier analysis and statistical analysis with real time. The photograph of striation pattern was taken by metallurgical microscope. As a result, it is possible to predict the striation pattern according to the beam traveling speed.

  • PDF