• 제목/요약/키워드: Cutting area

검색결과 753건 처리시간 0.026초

CNC에 의한 SM45C 선삭시 절삭성능 평가 (Assessment of Cutting Performance for SM45C using CNC Lathe)

  • 황경충
    • 한국생산제조학회지
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    • 제7권4호
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    • pp.104-116
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    • 1998
  • This paper provides a review of the performance for SM45C using the CNC lathe. Under the constant cutting area, the tool wear for large feed rate is more than the small feed rate, and the progress goes more rapidly as the cutting speed is increased. This is caused by the friction between the workpiece and the bite. The average cutting force increases as the feedrate increases, and decreases as the cutting speed increases. This is because the effective rake/shear angle becomes smaller as the feedrate becomes larger. The higher is the cutting speed and the aspect ratio (the ratio for depth of cut to feedrate), the lower is the cutting force and the surface roughness. Also, for the optimal selection of the cutting conditions, many experimental graphical data were obtained. That is, the cutting force, the tool life, and the surface roughness were measured and investigated as the depth of cut and the feedrate changed. And the size effect was examined as the depth of the cut varied.

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마모를 고려한 드릴 절삭력 모델 (Drilling force model considering tool wear)

  • 최영준;주종남
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.1042-1047
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    • 2001
  • A mechanistic model is developed to predict the thrust force and cutting torque of drilling process including wear. A mechanistic oblique cutting force model is used to develop the drilling force model. The cutting lips are divided into small elements and elemental forces are calculated by multiplying the specific cutting pressure with the elemental chip area. The specific cutting pressure is a function of chip thickness, cutting velocity, rake angle and wear. The total forces are then computed by summing the elemental forces. Measured cutting forces are in good agreement with the simulated cutting forces.

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온도 변화에 따른 드릴가공의 절삭력 변화와 가공정밀도 평가 (Evaluation of Cutting force and Surface accuracy on Drilling process by Temperature variation)

  • 이상천;정우섭;백인환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.895-898
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    • 1997
  • These days, most of new materials, which is in use widely as cutting process materials have a characteristic in common. That is hard cutting. So, it happens that hardness by cutting temperature. And hardness on cutting process has an effect on tool wear or life shortness of tools. To solve these problems hot-machining is proposed. When a material is heated, organization of material is soften. So cutting process becomes easy. When such a hot-machining method applies on drilling process and then heated material is processed, cutting force is less than usual drilling process cutting force. In this paper, when a material is heated, cutting force on drilling process is measured. It is decided that the best suitable temperature area. And it suggest that the better hot-machining condition as surface accuracy is measured.

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물림조건에 따른 경화강의 절삭저항 특성에 관한 연구 (A Study on the Cutting Resistance Characteristics of Hardended Steel according to Engagement Condition)

    • 한국생산제조학회지
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    • 제5권3호
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    • pp.58-65
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    • 1996
  • This thesis is concerned with the study on the characteristics of the cutting resistance occurring in finish machining of hardened steels such as carbon tool steel and alloy tool steel by a ceramic tool with nose radius. For the purpose, the shape of cutting cross-section made at nose part of the tool was analyzed geometrically and the wear mechanism on the flank face of the ceramic tool is investigated. In order to investigate the characteristics of cutting resistance two categories of cutting conditions are suggested, along with geometrical analysis. One category includes the conventional cutting parameters such as feed and depth of cut, another containing new cutting parameters of thickness of cut and width of cut etc. Thickness of cut width of cut and area of undeformed chip section formed by the condition of engagement between workpiece and cutting tool are determined as the function of feed, depth of cut and nose radius of cutting too, And an effective approach angle is determined by depth of cut and nose radius.

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탄소공구량에 대한 세라믹공구의 초기파손 특성에 관한 연구 (A Study on the Early Fracture Characteristics of Ceramic Tool for Carbon Tool Steel)

  • 김광래;유봉환
    • 한국정밀공학회지
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    • 제12권6호
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    • pp.112-119
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    • 1995
  • Early fracture and cutting force of ceramic tool for hardened STC3 steel was investigated in this study. It was found that early fracture of ceramic tool was mostly occurred before normal wear was progressed beyond a critical cutting speed and normal wear was performed under the critical cutting speed. The relationships among critical cutting speed, which was a cause of early fracture, suggested cutting cross section, that is, maximum thickness of cut and width of cut, and cutting force were examined. The following conclusions were obtained: (1)Critical cutting speed showed a high value in the case of small maximum thickness of cut and large nose radius, but was not influenced by width of cut, (2)Principal, feed and radial force, respectively, showed the proportional value to constant cutting area, width of cut and maximum thickness of cut orderly, (3)Occurrence of early fracture was dependent upon radial force.

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굽힘반복에 따른 슬랙스 무릎부위의 역학적특성 변화 (Mechanical Properties Change of the Slacks Knee Part by the Bending Time)

  • 이정숙;권헌선;성수광
    • 한국의류산업학회지
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    • 제6권4호
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    • pp.497-502
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    • 2004
  • The mechanical properties of jean slacks to the type of cutting lines in knee region and the bending time, after doing bending 0 times, 500 times, and 1500 times, the effects of whether or not cutting line, the fabric direction of the cutting area, and the number of cutting lines were investigated for tensile, shearing, compression, and mixing value of mechanical properties. The results are as follows: EM to bending times were larger in order of weft

황칠나무 삽목번식에 관한 연구 (Cutting Propagation of Dendropanax morbifera $L_{EV}$.)

  • 최성규
    • 한국약용작물학회지
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    • 제6권4호
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    • pp.251-257
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    • 1998
  • 우리나라 황칠나무의 자생지인 전남 완도지방에서 황칠나무의 재배시 삽목번식법을 체계적으로 확립 하고자 시험을 실시한 결과는 다음과 같다. 1. 삽목의 종류로는 숙지삽과 녹지삽이 가능하였으며, 숙지삽 보다는 녹지삽이 캘러스형성이 양호하고 발근율이 높은 경향이었다. 삽목시기는 숙지삽은 2월${\sim}$3월 중순경 실시하고, 녹지삽은 2월${\sim}$3월경 실시하는 것이 발근율이 높아 적당한 시기로 판단된다. 2. 황칠나무의 경삽시 삽식형태는 관삽(normalcutting)보다는 단자삽(earthen-ball cutting) 이 캘러스 형성율이 높고 발근이 양호하였다. 3. 상토는 통기성과 보수성이 양호한 사양토가 발근에 효과적이었으며, 경제성이 있을 것으로 생각되어 적당한 상토로 생각된다. 4. 식물생장조절제는 IBA(indole butyric acid)를 100ppm처리할 경우 캘러스 형성율이 높고 발근이 촉진되는 경향이었다.

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철계 금속 마이크로 절삭 가공시 저온 환경에서의 버 발생에 관한 기초연구 (A Basic Study on Burr Formation of Micro Cutting Process with the Ferrous Metal at tow Temperature)

  • 김건희;김동준;손종인;윤길상;허영무;조명우
    • 소성∙가공
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    • 제18권2호
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    • pp.166-171
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    • 2009
  • In this paper, a basic study on micro cutting process with SM20C at low temperature environment was performed. In macro cutting fields, the cryogenic cutting process has been applied to cut the refractory metal but, the serious problem may be generated in micro cutting fields by the cryogenic environment. However, if the proper low temperature is applied to micro cutting area, the cooling effect of cutting heat is expected. Such effect can make the reduction of tool wear and burr formation. For verifying this possibility, the micro cutting experiment at low temperature was performed and SEM images were analyzed.

선삭 공정에서의 고능률 가공을 위한 이송량의 최적화 (Feed Optimization for High-Efficient Machining in Turning Process)

  • 강유구;조재완;김석일
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1338-1343
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    • 2007
  • High-efficient machining, which means cutting a part in the least amount of time, is the most effective tool to improve productivity. In this study, a new feed optimization method based on the cutting power regulation was proposed to realize the high-efficient machining in turning process. The cutting area was evaluated by using the Boolean intersection operation between the cutting tool and workpiece. And the cutting force and power were predicted from the cutting parameters such as feed, depth of cut, spindle speed, specific cutting force, and so on. Especially, the reliability of the proposed optimization method was validated by comparing the predicted and measured cutting forces. The simulation results showed that the proposed optimization method could effectively enhance the productivity in turning process.

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신경회로망을 이용한 극저온 절삭특성의 예측 (The Prediction of the Cutting Characteristics in Cryogenic Cutting Using Neural Network)

  • 김칠수;오석영;오선세
    • 한국정밀공학회지
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    • 제13권10호
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    • pp.62-70
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    • 1996
  • We experimented on cutting characteristics-cutting force, behavior of cutting temperature, surface roughness. chip thickness under low temperature, which generated by liquid nitrogen(77K). The work-pieces were freezed to-195 .deg. C and liquid nitrogen was also sprinkled on cutting area in order to decrease an experimental error of machining in low temperature. The workpiece was became to -195 .deg. C in5 minutes. In cooled condition surface roughness of workpiece was better than normal condition. In addition, we investigated the possibility that surface roughness of workpiece and cutting force can be predicted analyzing cutting conditions by the trained neural network.

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