• Title/Summary/Keyword: Cutting angle.

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Investigation of Cutting Characteristics in the Sharp Edge for the Case of Cutting of a Low Carbon Steel Sheet using High-power CW Nd:YAG Laser (고출력 CW Nd:YAG 레이저를 이용한 저탄소 냉연강판 절단시 모서리부 절단 특성 분석)

  • Ahn, Dong-Gyu;Yoo, Young-Tae
    • Journal of Welding and Joining
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    • v.24 no.4
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    • pp.32-38
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    • 2006
  • The objective of present research works is to investigate the effects of process parameters, including the power of laser, cutting speed, material thickness, and the edge angle, on the melted area in the sharp edge of the cut material fur the case of cutting of a low carbon steel sheet using high-power CW Nd:YAG laser. In order to investigate the influence of edge angle and size of loop on the melted area in the sharp edge, angular cutting tests and loop cutting tests have been carried out. From the results of angular cutting tests, the relationship between the edge angle and the melted area has been obtained. The results of the experiments have been shown that the melted area is rapidly reduced from $120^{\circ}$ of the edge angle and the melted area is nearly zero at $150^{\circ}$ of the edge angle. Through the results of loop cutting experiments, the relationship between the cutting angle on the melted area in the edge according to the size of loop have been obtained. In addition, it has been shown that a proper size of loop is nearly 3 mm as the corner angle is greater than $90^{\circ}$ and 5 mm as the comer angle is less than $90^{\circ}$. The results of above experiments will be reflected on the knowledge base to generate optimal cutting path of the laser.

Machining Characteristics in High Speed Endmill Operation considering Clearance angle (고속용 엔드밀 가공 시 여유각을 고려한 가공특성)

  • 고성림;박정남;김경배;서천석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.22-25
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    • 2002
  • The objective of this research is to investigate the effect of clearance angle on cutting performance in high speed endmilling. The tool geometry parameters and cutting process have complex relationship. In order to explain the effect of clearance angle and exist the optimal clearance angle according to the diameter, Using various tool with different clearance angle, numerous cutting tests (cutting force, surface accuracy, too life) was undertaken to show the relationship between clearance angle and cutting process.

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The Analysis of Machining Characteristics of SKD11 by Orthogonal Cutting Experiments (SKD11의 2차원 절삭실험을 통한 절삭 특성 해석)

  • 김남규
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.365-370
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    • 1999
  • SKD11 is one of the most difficult workpiece for machining, so it is necessary to evaluate the machining characteristics of SKD11. The workpiece was made to be the pipe form and heat-treated to HRC45. In this paper, the orthogonal cutting experiment of this material was carried out with TiAlN coated WC cutting tool of 4 kinds of rake angle. After cutting experiment, cutting characteristics of SKD11 were investigated according to variation of cutting speed, feedrate and rake angle.

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Development of the Altari Radish Pre-Processing System for Kimch Production (I) - Leaf and root tail cutting equipment - (김치생산용 알타리무 전처리 가공시스템 개발(I) - 무청·뿌리끝부 절단장치 -)

  • Min Y.B.;Kim S.T.;Kang D.H.;Chung T.S.;La W.J.
    • Journal of Biosystems Engineering
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    • v.29 no.5 s.106
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    • pp.451-456
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    • 2004
  • To establish a Altari radish pre-processing system far kimchi, the leaves and root tail of the Altari radish cutting de-vices were developed. The cutting resistances depend on the edge angles, oblique angles and cutting speeds were measured and analyzed. The experiments were performed to reveal the optimal conditions that showed the minimum cutting resistances acting on the materials. As the results, the optimum conditions that acting on the leaves were at edge angle $25^{\circ}$, oblique angle $40^{\circ}$ and cutting speed 0.5 m/s, and those acting on the root tails were at edge angle $20^{\circ}$, oblique angle $30^{\circ}$ and cutting speed 0.5 m/s, respectively. Considered a safety conception, the oblique angle of the leaves cutting device was adjusted as $20^{\circ}$, and then the cutting efficiencies of the both devices at these conditions were showed perfect performances.

A Effect of Cutting Resistance by Setting Angle According to the Cutting Condition in Turning (선삭에서 절삭조건에 따라 설치각이 절삭저항에 미치는 영향)

  • 신근하
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.88-95
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    • 1997
  • This study provides the useful actual data instead of the experience data using in industrial fields. Especially, values of each components of cutting force are effective in the rake angle, setting angle and cutting area. Many researches have been made on the work piece materials, kinds of bite materials, rake angle, nose radius and depth of cut, but a few on the bite setting angle. In order to select optimal cutting speed, it was summarized the following results are achieved; A chieved that an affect of cutting resistance on the setting angle is a little under giving experimental conditions and therefore a worker can be choose the value of it randomly.

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A Effect of Cutting Resistance by Setting Angle According to the Cutting Condition in Turning (선삭에서 절삭조건에 따라 설치각이 절삭저항에 미치는 영향)

  • 신근하
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.3
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    • pp.103-110
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    • 1997
  • This study provides the useful actual data instead of the experience data using in industrial fields. Especially, values of each components of cutting force are effective in the rake angle, setting angle and cutting area. Many researches have been made on the work piece materials, kinds of bite materials, rake angle, nose radius and depth of cut, but a few on the bite setting angle. In order to select optimal cutting speed, it was summarized the following results are achieved; A chieved that an affect of cutting resistance on the setting angle is a little under giving experimental conditions and therefore a worker can be choose the value of it randomly.

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A Basic Study on the Surface Roughness in Turning Process Considering Taper Angle Variation (선삭공정의 각도변화가 표면거칠기에 미치는 영향에 관한 기초 연구)

  • Kim, Dong-Hyeon;Choi, Jun-Young;Lee, Choon-Man
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.16-21
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    • 2011
  • In machining operation, the quality of surface finish is an important factor for many turned products. In this paper, surface quality in turning machining considering angle variation has been investigated. To reach this goal, surface quality turning experiments are carried out according to cutting conditions with angle variation. The variable cutting conditions are cutting speed, feed rate and taper angle of workpiece. The surface roughness was measured and the effects of cutting conditions were analyzed by the method of analysis of variance (ANOVA). From the experimental results and ANOVA, it is found that a better surface roughness can be obtained as decreasing feed rate, increasing cutting speed. Taper angle variation has been more influenced by feed rate and cutting speed.

Machinability evaluation according to variation of tool shape in high speed machining (고속가공에서 공구형상 변화에 따른 가공성평가)

  • 하동근;강명창;김정석;김광호;강호연
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.346-351
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    • 2001
  • The technique of high speed machining is widely studied in machining field. Because the high efficiency and accuracy in machining can be obtained in high speed machining. Unfortunately the development of tool for high speed machining is not close behind that of machining tool. So in this study, we made 4 types flat end mill for obtaining data according to tool shape. Especially, we concentrated in helix angle and number of cutting edge. First we confirmed cutting condition by several experiments and measuring cutting force, tool life, tool wear and chip shape according to cutting length. In results, we acquired the fact that 45 degree helix angle and six cutting edge tool is suitable for high speed machining.

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Study of Surface Roughness by Feedrate and Cutting Angle at Turning of Non-iron Metal (비철금속의 선삭에서 절삭각과 이송량이 표면거칠기에 미치는 영향에 관한 연구)

  • 전재억;정진서;김수광;권혁친;하만경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.884-887
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    • 2000
  • In the present industry, there is not only the cutting of iron metal, but also the cutting of alloy aluminum, brass and plastic to wood(Paulownia). A variety of material is used and these industry is made need of the cutting material but lots of experiments processing is not enough at the moment. At this point, our team processed the basic experiment about influencing of Feedrate and Backrake angle of bite concerned to manufacture in the turning of non-iron metal. Generally speaking, we recognized that there was occurrence of increase of Surface Roughness with increasing of cutting angle in the non-iron metal, but in the cutting of wood we knew, there was special change with change of cutting angle

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Cutting Characteristics of Ball-end Mill with Different Helix Angle (볼 엔드밀 헬릭스 각에 따른 절삭 특성)

  • Cho, Chul Yong;Ryu, Shi Hyoung
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.5
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    • pp.395-401
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    • 2014
  • Development of five axis tool grinding machine and CAD/CAM systems increase tool design flexibility. In this research, investigated are cutting characteristics of ball-end mill with different helix angle. Special WC ball-end mills with $0^{\circ}$, $10^{\circ}$, $20^{\circ}$, $30^{\circ}$ helix angles are designed and used in various cutting tests. Machining performance according to helix angle variation is evaluated from cutting forces, surface roughness, tool wear, produced chip shape, and vibration characteristics. The ball-end mill with $10^{\circ}$ helix angle shows the best cutting performance due to appropriate chip load distribution and smooth chip flow. This research can be used for cutting edge geometry optimization and novel design of ball-end mill.