• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.3
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• pp.7-15
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• 2018

Drilling processes require a cutting monitoring function that can be analyzed and gives feedback about strange conditions, tool collision and tool wear in real time. In this study, we proposed a drill monitor using the torque from the main spindle in CNC machine tools and a PROFIBUS network as a PLC-based interface. This paper studied drilling torque changes depending on drill size, the repetition cutting of the drilling and the drill's wear in the same cutting conditions. The material of the drills was high speed steel (HSS) and uncoated. The drills chosen were 2.7 mm, 6.7 mm, and 10.0 mm in diameter. These drills were selected because they had basic holes for their taps.

• International Journal of Precision Engineering and Manufacturing
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• v.6 no.1
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• pp.65-72
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• 2005

Drilling process is one of the most common, yet complex operations among manufacturing processes. The performance of a drill is largely dependent upon drilling forces, Many researches focused on the effects of drill parameters on drilling forces. In this paper, an effective theoretical model to predict thrust and torque in drilling is presented. Also, with the predicted forces, the stress analysis of the drill tool is performed by the finite element method. The model uses the oblique cutting model for the cutting lips and the orthogonal cutting model for the chisel edge. Thrust and torque are calculated analytically without resorting to any drilling experiment, only by tool geometry, cutting conditions and material properties. The stress analysis is performed by the commercial FEM program ANSYS. The geometric modeling and the mesh generation of a twist drill are performed automatically. From the study, the effects of the variation of the geometric features of the drill and of the cutting conditions of the drilling on the drilling forces and the stress distributions in the tool are calculated analytically, which can be applicable for designing optimal drill geometry and for improving the drilling process.

• Journal of Biosystems Engineering
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• v.19 no.4
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• pp.311-317
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• 1994

Warts and barks of apple trees were vector of White rot. Two devices removing warts and barks for the use of pest control on apple trees were developed and evaluated in this study, and their results are as follows ; 1. A total of 148 warts were examined to determine the average size. About 35 percent of the examined warts were 6~8mm long, 4~8mm wide and 4~6mm thick in size. About 30 percent of the examined warts were 4~6mm long, 2~4mm wide and 6~8mm thick in size. 2. Seventy-one percent of the examined barks removed were 4~8mm in thickness. 3. A blade with 30 degree of cutting angle required 3 to 22 percent less cutting energy than those with 15 and 45 degrees of cutting angles. 4. The cutting torque decreased from 31 N-cm to 12 N-cm with an increase of cutting speed from 26cm/s to 104cm/s for a feeding speed of 0.31 mm/s with the blade angle of 30 degrees. 5. The cutting torque increased from 6N-cm to 32N-cm with an increase of branch diameter from 6mm to 14mm for a feeding speed of 0.31 mm/s with the blade angle of 30 degrees. 6. Two devices mounted on a mower for removing warts and barks were evaluated and proved effective.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.105-108
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• 1995

So far,in deep drilling process there are several manufacturing problems such as hole deviation, hole over size, circularity,straightness and surface roughness. Whit regard to these problems, we atudied the abrasion process on carbided tip of BTA drill and got the follow test results through the abrasion characteristic test and analysis on cutting mechanism for the drill tooth and guide pad. 1) In SM55C drilling process, the most stable and reasonable drilling speed range for optmum abrasion characteristic of drill tooth was 60m.min. 2) The total drilling torque was about 60kg .deg.cm on condition drilling speed 60m/min and 0.15mm/rev. These results show that the theoretical burnising torque is well accord with the tested torque which is working on guide pad.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.9
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• pp.40-46
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• 2003

Synchronizing errors between the spindle motor and the z-axis motor directly influences the cutting characteristics and the thread quality in tapping, because the tapping process is accomplished by synchronizing the movement of the z-axis with the revolutionary spindle motion. Generally synchronizing errors are decided by tile parameters of the servo system and commanded velocity. The excessive synchronizing errors which are induced by the parameter mismatch and high cutting velocity can cause tap breakage due to the abrupt increase of cutting torque or damage the thread accuracy by overcutting the already cut threads. In this paper, the influences of the synchronizing errors on the tapping characteristics in the ultra high-speed tapping will be described and a minimum level of synchronizing errors necessary to maintain the quality of the cut thread will be presented.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 2000.11b
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• pp.154-161
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• 2000

A series of soil bin experiment was carried to investigate the effects of rotary blade shape, rotational direction of rotary blade, number of blade and soil cutting disk blade on the characteristics of partial tillage. Among the three types of rotary blades, rotary blade for cultivator was considered to be proper for partial tillage of direct seeder considering the torque requirements and ratio of soil breaking. There is no need to attach so many blades to the rotary shaft. Four rotary blades were enough for efficient partial tillage by rotary tiller. Though soil cutting disk blade assisted the better formation of seedbed furrow, attachment of the soil cutting disk blade increased torque requirements.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.6
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• pp.118-126
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• 2000

In this study, geometrical similarity conditions for drills of various diameters are discussed. The effect of geometrical similarity on the chip shape and forces of different sized conventional drills has been experimentally confirmed. Drilling tests are carried out for SM45C by using the conventional HSS drills. The torque and thrust forces are measured and compared with those chip forms. Chip shape in drilling are affected by three factors being flow angle, side and up curl of the chip. It is found that the feedrate and drill diameter are more affected than cutting speed on the chip form and cutting forces. The similarity conditions gives easily to estimate the chip shape, the thrust and the torque for drills of different diameters.

• Journal of the Korean Society for Precision Engineering
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• v.8 no.2
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• pp.36-46
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• 1991

This study was carried out to investigate the characteristic of dynamic component in drilling. Materials used were carbon steel, brass and cast iron, and the drills used were high speed steel drill and cemented carbide. The cutting resistance generated in drilling was detected with the aid of piez0-electric tool dynamometer which has an excellent frequency response, and then the magnitude and shape of dynamic component and its frequency component as well were analyuzed. After a thorough study of interrelationship, the obtained results are as follows; 1) The shape of torque and thrust of the early drilling are different. 2) The shapes of dynamic component can be classified into four kinds. 3) Torque is related to frequency more closely than thrust. 4) As cutting speed increased, dynamic component increased. 5) Chipping took place continuously, and its size decreased as cutting proceeded.

• 제어로봇시스템학회:학술대회논문집
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• 1997.10a
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• pp.1407-1410
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• 1997

Advanced sensor design and filtering technology have been studied to obtain information for condition monitoring and diagnostics inmachining processes. To develope and economic monitoring system in end milling processes, indirect and reliable type of cutting force estimators were required. In this paper, an estimation method of cutting forces during end milling processes was studied through the measurement of current signals obtained from spindle and feeddrive motors. Cutting force and torque models were derived from the cutting geometry in down milling processes. Relationships between motor currents and cutting forces were also developed in the form of AC and DC components from the developed force models. The validity of the cutting force estimator was confirmed by the experiments under various cutting conditions.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.1042-1047
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• 2001

A mechanistic model is developed to predict the thrust force and cutting torque of drilling process including wear. A mechanistic oblique cutting force model is used to develop the drilling force model. The cutting lips are divided into small elements and elemental forces are calculated by multiplying the specific cutting pressure with the elemental chip area. The specific cutting pressure is a function of chip thickness, cutting velocity, rake angle and wear. The total forces are then computed by summing the elemental forces. Measured cutting forces are in good agreement with the simulated cutting forces.