• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 한국공작기계학회 2004년도 추계학술대회 논문집
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• pp.122-127
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• 2004

The purpose of this study is to introduce the standard of the durability and evaluation method for paper shredder. The major evaluation criteria include shredding capability, shredding blade (or cutter) hardness and edge roughness, and durability. Due to the difficulties in assessing the durability directly, performance deterioration of the shredder was assessed by measuring the torque variation along with the variation in shredded chip size and load, thereby proposing the indirect method of assessing the paper shredder durability.

• Transactions of the Korean Society of Mechanical Engineers A
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• 제39권2호
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• pp.157-162
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• 2015

A large five-axis gantry-type machine performs cutting operations by moving the gantry, along with a bed. During operation, there are three sources of position (zig-zag) errors: 1) the position difference between two control motors on the X axis, 2) friction difference from the different column weights, and 3) torque of the rotating spindle. This study improved the performance of a gantry-type machine by analyzing these three error sources. We changed the mass of a column in the gantry structure and measured the effect on the friction result. We also studied the spindle torque influences on the movement performance of the gantry in relation to the spindle rotation.

• The Journal of the Korean dental association
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• 제53권5호
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• pp.368-376
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• 2015

Purpose : The objective of this research was to develop a more simplified drilling procedure with an enhanced implant drill. Materials and Methods : The drill enhanced design factors enabled implantation of Dia. 5.0mm fixture with only 2 times drilling which is more simplified drilling procedure. The enhanced drill was designed with 2 flutes, 2-phase or 3-phase formed drill tip and 25 degrees of helix angle. The proposed drilling procedure (2 times) was compared with a general drilling process (4 times) in terms of temperature changes, cutting time and ISQ value. Results : The simplified drilling procedure indicated less heat than a conventional drilling procedure (p<0.05). The enhanced drill showed significantly shorter drilling time than a conventional drill (p<0.05). On the other hand, higher insertion torque and ISQ value were observed on the the suggested drilling procedure than the conventional drilling procedure (p<0.05). Conclusion : A simplified drilling procedure with the newly designed drill could provide higher effectiveness and safety of dental implant operations under properly controlled external conditions, such as irrigation and RPM of drilling.

• Transactions of the Korean Society of Mechanical Engineers A
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• 제35권9호
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• pp.1071-1076
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• 2011

NC machines are generally used for machining operations because of their position accuracy, path accuracy, and machining reaction force. However, some NC machines require a very large space and are expensive. Recently, industrial articulated robot arms with large handling capability and wrist torque have been developed and the corresponding sensor technology has been improved. A machining robot for three-dimensional large curved objects was developed on the basis of an automatic-path-generation method. A self-position-compensation method with a laser displacement sensor was adopted for the six-axis robot developed, because the large articulated robot arms had poor position accuracy. An automatic-path-generation method using specific points was adopted to reduce the number of teaching points and time. In order to determine the proper machining conditions, various machining conditions such as tool rotation speed, cutting angle, cutting depth, and tool moving speed, were evaluated.

• Journal of Korean Tunnelling and Underground Space Association
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• 제16권2호
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• pp.181-191
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• 2014

This study aims to evaluate cutter acting forces as well as axial stresses and torques in the shaft of two kinds of disc cutters including a single disc cutter and a double disc cutter with the same cutter ring geometry in a series of linear cutting tests. From the tests, the mean values of normal forces and rolling forces acting on the double disc cutter were approximately twice as high as those from the single disc cutter. Similarly, the mean values of axial stresses in the shaft of the double disc cutter were also twice as high as those from the single disc cutter even though the comparisons of torques from two kinds of disc cutters were insignificant since they showed very low values. However, it is necessary to take the durability of a tapered roller bearing used for the double disc cutter into high consideration since the average normal force from the double disc cutter exceeds the allowable force for a disc cutter with the diameter of 432 mm (17 inches). Finally, there is no practical problem in terms of axial stresses in the shaft of the double disc cutter since they are much lower than the yielding stress of the cutter shaft material, even though the axial stresses in the shaft of the double disc cutter are approximately twice as high as those from the single disc cutter.

• Journal of the Korean Society of Propulsion Engineers
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• 제13권1호
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• pp.34-42
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• 2009

High-speed air turbine handpieces have been used as a dental cutting tool in clinical dentistry for over 50 years, but little study has been reported on their performance analysis. Therefore, the effect of turbine blade shape on performance characteristics of dental air turbine handpiece were studied using CFD in this paper. Computations have been performed for five different positions of turbine blade by using frozen rotor method that is one of steady-state method. The characteristics of turbine blade for shapes and reflection angles were analyzed. As a result of the computation, torque is increased by increasing the reflection angle of turbine blade.

• Journal of the Korean Society of Industry Convergence
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• 제9권4호
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• pp.277-283
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• 2006

As the products such as HDD, Notebook, PDA, and Mobile Phone become smaller and thinner, the radius of threads as well as holes for assembling those products become smaller, even down to 1mm. To produce such small holes and thread efficiently, multi tapping is highly necessitated. However the multi tapping characteristics is not well known because its complicated cutting mechanism and thus the quality of the produced holes and threads is not well studied yet. In this paper, experiments have been conducted for small-radius threads using M2 and M2.6 and M3 cold forming tap to investigate multi tapping process using several useful signal such as torque and Z-axis encoder pulse. The surface and profile of the machined threads have been magnified and observed through a SEM.

• Transactions of the Korean Society of Mechanical Engineers
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• 제17권2호
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• pp.351-358
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• 1993

Recently a high speed spindle system for machine tools has attracted considerable attention to reduce the machining time, to improve the machining accuracy, to perform the machining of light metals and hard materials and to unite the cutting and grinding processes. In this study, a high speed spindle system is developed by applying the oil-air lubrication method, angular contact ball bearings, injection nozzles with dual orifices and so on. And a lubrication experiment for evaluating the performance of the spindle system is carried out. Especially, in order to establish the lubrication conditions related to the development of a high speed spindle system, the effects of oil supply rate, rotational spindle speed and so on are studied and discussed on the bearing temperature rise, bearing temperature distribution and frictional torque. And the effect of spindle system structure on the bearing temperature distribution is investigated.

• Journal of Mechanical Science and Technology
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• 제18권7호
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• pp.1055-1061
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• 2004

In this research, a vision system for detecting breakages of small-diameter taps, which are rarely detected by the indirect in-process monitoring methods such as acoustic emission, cutting torque and motor current, was developed. Two HMI (Human Machine Interface) programs to embed the developed vision system into a Siemens open architecture controller, 840D, were developed. They are placed in sub-windows of the main window of the 840D and can be activated or deactivated either by a softkey on the operating panel or the M code in the NC part program. In the event that any type of tool breakage is detected, the HMI program issues a command for an automatic tool change or sends an alarm signal to the NC kernel. An evaluation test in a high-speed tapping machine showed that the developed vision system was successful in detecting breakages of small-diameter taps up to M1.

• Geomechanics and Engineering
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• 제11권1호
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• pp.117-139
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• 2016

Previous studies for soil movements induced by tunneling have primarily focused on the free soil displacements. However, the stiffness of existing structures is expected to alter tunneling-induced ground movements, the sheltering influences for underground structures should be included. Furthermore, minimal attention has been given to the settings for the shield machine's operation parameters during the process of tunnels crossing above and below existing tunnels. Based on the Shanghai railway project, the soil movements induced by an earth pressure balance (EPB) shield considering the sheltering effects of existing tunnels are presented by the simplified theoretical method, the three-dimensional finite element (3D FE) simulation method, and the in-situ monitoring method. The deformation prediction of existing tunnels during complex traversing process is also presented. In addition, the deformation controlling safety measurements are carried out simultaneously to obtain the settings for the shield propulsion parameters, including earth pressure for cutting open, synchronized grouting, propulsion speed, and cutter head torque. It appears that the sheltering effects of underground structures have a great influence on ground movements caused by tunneling. The error obtained by the previous simplified methods based on the free soil displacements cannot be dismissed when encountering many existing structures.