• 제목/요약/키워드: Cutting Thickness

검색결과 324건 처리시간 0.025초

강판의 절단조건 변화에 따른 절단특성에 관한 연구 (A Study on the Cutting Characteristics of Plate Steel Under Various Cutting Conditions.)

  • 김인철;김성일;고흥;김승기
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 춘계학술발표대회 개요집
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    • pp.36-38
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    • 2002
  • This paper is a study on the effect of the cutting speed, length of tip-specimen and cutting thickness in CNC gas cutting of the high-tensile steel plate(AH36). Experiments were performed to investigate the variations of cutting surface, surface roughness and kerf width under various cutting conditions.

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칩브레이커의 형상과 절삭조건이 칩 절단과 표면거칠기에 미치는 영향 (Effect of Chip Breaker Shape and Cutting Condition on the Chip Breaking and Surface Roughness)

  • 나기철;태순호;이병곤
    • 한국안전학회지
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    • 제9권4호
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    • pp.17-28
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    • 1994
  • Chip breaking is important in lathe work for maintaining good surface of the products and safety of operator. The purpose of this study is to investigate the performance of chip breaking and chip shape resulted from the carbide inserts with grooved type and obstruction type chip breaker. Experiments have been performed under the following cutting conditions, (1) constant cutting speed with variable depth of cut and feed rate, (2) constant depth of cut with variable cutting speed and feed rate. Also, the flying distance of chip and it's distribution have been investigated. As a results, good performance of chip breaking can be obtained for small radius of curvature and land width of grooved type chip breaker. And the thickness of chip increase with the increase of feed rate and decrease of cutting speed, and the chip breaking becomes easier with the increase of chip thickness due to the large deformation rate. Obstraction type chip breaker shows better performance of surface roughness than the grooved type. The flying distance of the chips over 90% are less than 1 meter, and the distance decreases as the feed rate decreases.

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엔드밀의 하향절삭시 절삭력 예측 (Prediction of Cutting Force in Down End Milling)

  • 이영문;이선호;태원익
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.907-911
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    • 2000
  • In this study, a modified model for prediction of cutting force components in down end milling process is presented. Using this cutting force components of 4-tooth endmills with various helix angles have been predicted. Predicted values of cutting force components are well coincide with the measured ones. As helix angle increases overlapping effects of the active cutting edges increase and as a result the amplitudes of cutting force components decrease.

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강재 절단을 위한 장약용기의 개발과 절단 성능 평가 (Development of Charging Container for Cutting Steel Plate and Evaluation of its Cutting Performance)

  • 박훈;민경조;조상호;석철기
    • 화약ㆍ발파
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    • 제36권2호
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    • pp.10-18
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    • 2018
  • 철골 구조물의 발파해체에 사용하는 성형폭약은 국내외 대부분의 경우에 사용이 제한적이거나 수급이 불가능하여 적용하지 못하는 경우가 많이 발생한다. 이러한 문제를 해결하기 위해서는 산업용 폭약을 사용하여 금속 제트가 발생할 수 있는 장치가 필요하다. 본 연구에서는 금속 제트가 발생하는 강재 절단용 장약용기를 제작하였다. 절단 성능 실험을 통해 두께 25mm의 강판에 대한 장약용기의 절단 성능을 평가하였다. 또한 침투 과정 수치 모사와 절단 성능 실험에서의 결과를 비교하고, 두께 35mm와 70mm의 강판에 대한 절단 성능을 평가하였다.

고장력 강판의 CNC Plasma 절단시 절단면에 관한 연구 (A Study on the Cutting Surfaces in CNC Plasma Cutting of high tensile steel plate)

  • 김인철;김성일
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.149-154
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    • 2003
  • The cutting tests of high tensile steel plate(AH36) were carried out using CNC plasma arc cutting machine. Both top and bottom width of kerf and the surface roughness(Ra, Rmax) of cut surface are measured under various cutting conditions such as cutting speed, steel plate thickness, etc. In the CNC plasma arc cutting, the surface roughness decreases as cutting speed increases. The hardness is high up to 4mm depth from the cutting surface. In the cutting speed 1300~2100mm/min, the ratio of proper kerf width(Wt/Wb) is around 2.6. Through the series the series of experiments, the satisfactory cutting conditions of high tensile steel plate were found.

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선박용 Al 합금의 레이저 절단시 표면 특성에 관한 연구 (A Study on the Surface Characteristics of Al Alloy Plate used in Shipbuilding in LASER Cutting)

  • 김성일
    • 한국생산제조학회지
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    • 제18권5호
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    • pp.529-535
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    • 2009
  • One of the most important things in shipbuilding is to select light and high tensile strength materials. Therefore, the use of Al alloy in shipbuilding become an increase. In cutting the aluminum plate, the quality of the cut surface is strongly influenced by the cutting conditions such as cutting speed, kerf width, plate thickness, cutting materials, and applied gas pressure. The cutting experiment of Al alloy plate(5083) were carried out using LASER cutting machine. The upper and lower of kerf width, the surface roughness(Ra, Rmax) of cut surface were measured under various cutting conditions. The morphologies of cutting surface were also monitored at various cutting conditions. The optimum cutting conditions of Al alloy among tested were indicated.

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유한유쇼법을 이용한 미소절삭기구의 절삭인자 규명에 관한 연구 (A study on the effect of cutting parameters of micro metal cutting mechanism using finite element method)

  • 황준;남궁석
    • 한국정밀공학회지
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    • 제10권4호
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    • pp.206-215
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    • 1993
  • The finite element method is applied to analyze the mechanism of metal cutting, especially micro metal cutting. This paper introduces some effects, such as constitutive deformation laws of workpiece material, friction of tool-chip contact interfaces, tool rake angle and also simulate the cutting process, chip formation and geometry, tool-chip contact, reaction force of tool. Under the usual plane strain assumption, quasi-static analysis were performed with variation of tool-chip interface friction coefficients and tool rake angles. In this analysis, cutting speed, cutting depth set to 8m/sec, 0.02mm, respectively. Some cutting parameters are affected to cutting force, plastic deformation of chip, shear plane angle, chip thickness and tool-chip contact length and reaction forces on tool. Several aspects of the metal cutting process predicted by the finite element analysis provide information about tool shape design and optimal cutting conditions.

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SAPH400의 $CO_2$ 레이저 절단시 절단특성에 관한 연구 (A Study on the Cutting Characteristics in $CO_2$ Laser Cutting of SAPH400)

  • 박종남;조규재
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.1016-1019
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    • 2005
  • In the cutting of plate steel, the quality of the cut surfaces is strongly dependent on the cutting condition such as cutting speed, plate thickness, power, kerf width and gas pressure etc. The cutting tests of Steel Automobile Press Hot were carried out using $CO_2$ Laser cutting machine. The kerf width and surface roughness of a section are examined at various cutting conditions. This paper deals with cutting characteristics of Steel Automobile Press Hot(SAPH400) using $CO_2$ Laser Cutting Machine.

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판의 찢김 응답에 대한 치수 및 동적 효과 (Scaling and Dynamic Effects on the Plate Cutting Response)

  • 백점기;이탁기
    • 대한조선학회논문집
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    • 제33권3호
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    • pp.48-55
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    • 1996
  • 본 연구의 목적은 좌초시 선저부의 찢김 응답에 대한 치수 및 동적 효과를 고찰하는 것이다. 이를 위해 판 및 종방향 보강재를 가진 보강판에 대해 판두께를 변화시킨 찢김 시리즈 실험을 수행하였으며, 본 실험 결과뿐 아니라 타연구자에 의해 수행된 기존의 찢김 실험 결과를 바탕으로 판의 찢김 응답에 대한 판두께의 치수 효과를 분석하였다. 또한, 기존의 이론적 및 실험적 연구 성과를 바탕으로 판의 찢김 응답에 대한 동적 효과를 고찰하였다. 특히, 연강재뿐 아니라 고장력강재의 항복강도에 대한 변형속도 효과를 정량적으로 규명하였다.

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VLM-ST용 CAD/CAM 시스템에서 단위 형상층 생성 방법 및 적용예 (Generation of Unit Shape Layer on CAD/CAM System for VLM-ST)

  • 이상호;안동규;최홍석;양동열;문영복;채희창
    • 한국CDE학회논문집
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    • 제7권3호
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    • pp.148-156
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    • 2002
  • Most Rapid Prototyping (RP) processes adopt a solid Computer Aided Design (CAD) model, which will be sliced into thin layers of constant thickness in the building direction. Each cross-sectional layer is successively deposited and, simultaneously, bonded onto the previous layer; and eventually the stacked layers from a physical part of the model. A new RP process, the transfer-type Variable Lamination Manufacturing process using expandable polystyrene foam sheet (VLM-ST), has been developed to reduce building time and to improve the surface finish of parts with the thick layers and a sloping surface. This paper describes the generation of Unit Shape Layer (USL), the cutting path data of the linen. hotwire cutter for the VLM-ST process. USL is a three-dimensional layer with a thickness of more than 1 mm and a side slope, and it is the basic unit of cutting and building in the VLM-ST process. USL includes data such as layer thickness, positional coordinates, side angles of each layer, hotwire cutting speed, the heat input to the hotwire, and reference shape. The procedure of generating USL is as follows: (1)Generation of the mid-slice from the CAD model, (2)Conversion of the mid-slice into a simply connected domain, (3)Generation to the reference shape for the mid-slice, (4)Calculation of the rotation angle of the hotwire of the cutting system.