• Title/Summary/Keyword: Cutting Thickness

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Optimization of the Molecular Press Dehydration Method for Ginger Using Response Surface Methodology (반응표면분석에 의한 생강의 분자압축탈수 방법 최적화)

  • Lee, Hyun-Seok;Kwon, Ki-Hyun;Kim, Byeong-Sam;Kim, Jong-Hoon;Cha, Hwan-Soo;Chung, Kang-Hyun
    • Korean Journal of Food Science and Technology
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    • v.42 no.4
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    • pp.398-406
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    • 2010
  • The purpose of this study was to determine the optimal mixing ratios for three different concentrations of maltodextrin, dehydration time, and cutting thickness to prepare gingers using molecular press dehydration (MPD) through response surface methodology (RSM) based on the dehydration rate, rehydration rate, and a sensory evaluation. As maltodextrin concentration increased, dehydration rate, rehydration rate, external, flavor, texture, overall acceptability of the gingers tended to be high, and the color tended to be low. As the dehydration time and cutting thickness increased, dehydration rate, rehydration rate and the sensory evaluation of the gingers tended to be high. The maltodextrin concentrations were 70-82%, dehydration time was 5.2-9.2 hr, and cutting thickness levels were 1.0-1.2 mm. The optimal mixing ratios, maltodextrin concentration, dehydration time, and cutting thickness for manufacturing the best quality of gingers using molecular press dehydration were 76%, 7.2 hr, and 1.1 mm, respectively.

Cutting Power Based Feedrate Optimization for High-Efficient Machining (고능률 가공을 위한 절삭 동력 기반의 이송 속도 최적화)

  • Cho Jaewan;Kim Seokil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.333-340
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    • 2005
  • Feedrate is one of the factors that have the significant effects on the productivity, qualify and tool life in the cutting mechanism as well as cutting velocity, depth of cut and width of cut. In this study, in order to realize the high-efficient machining, a new feedrate optimization method is proposed based on the concept that the optimum feedrate can be derived from the allowable cutting power since the cutting power can be predicted from the cutting parameters as feedrate, depth of cut, width of cut, chip thickness, engagement angle, rake angle, specific cutting force and so on. Tool paths are extracted from the original NC program via the reverse post-processing process and converted into the infinitesimal tool paths via the interpolation process. And the novel NC program is reconstructed by optimizing the feedrate of infinitesimal tool paths. Especially, the fast feedrate optimization is realized by using the Boolean operation based on the Goldfeather CSG rendering algorithm, and the simulation results reveal the availability of the proposed optimization method dramatically reducing the cutting time and/or the optimization time. As a result, the proposed optimization method will go far toward improving the productivity and qualify.

Influence of process parameters on the kerfwidth for the case of laser cutting of CSP 1N sheet using high power CW Nd:YAG laser (고출력 연속파형 Nd:YAG 레이저를 이용한 CSP 1N 냉연강판 절단시 절단공정변수의 절단폭에 미치는 영향)

  • Ahn, Dong-Gyu;Kim, Min-Su;Lee, Sang-Hoon;Park, Hyung-Jun;Yoo, Young-Tae
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.910-915
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    • 2004
  • The objective of this study is to investigate the influence of process parameters, such as power of laser, travel speed of laser and material thickness, on the practical cutting region and the kerfwidth for the case of cutting of CSP 1N sheet using high power Nd:YAG laser with continuous wave(CW). In order to find the practical cutting region and the relationship between process parameters on the kerfwidth, several laser cutting experiments are carried out. The effective heat input is introduced to consider the influence of power and travel speed of laser on the kerfwidth together. From the results of experiments, the allowable cutting region and the relationship between the effective heat input and kerfwidth for the case of cutting of CSP 1N sheet using high power CW Nd:YAG laser have been obtained to improve the dimensional accuracy of the cut area.

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Effects of Cutting Condition on Rooting and Growth of Cut Flower in Plug Cutting of Dendranthema grandiflorum 'Iwanohakusen' (국화 '백선'의 플러그 삽목시 삽수조건이 발근 및 절화생육에 미치는 영향)

  • Yoo, Yong Kweon;Roh, Yong Seung
    • FLOWER RESEARCH JOURNAL
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    • v.17 no.4
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    • pp.256-261
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    • 2009
  • This study was carried out to examine the effects of cutting condition on the rooting and their subsequent growth of cut flower in plug cutting of summer-flowering chrysanthemum 'Iwanohakusen'. The more leaves were attached to the cutting, the higher shoot growth and rooting were. Shoot growth of cuttings was not affected by cutting length, but rooting was better in over 5 cm long cutting. Shoot growth was enhanced by increasing thickness of cutting, and 5.5 mm thick cutting was favored in rooting. When the many leaves were attached on the cutting, the length and weight of cut flower increased. Over 7 cm long cutting showed higher values in growth of cut flower and ray flower number. Cutting of 5.5 mm diameter showed more favorable growth of cut flower than the other treatments. Therefore, it is concluded that rooting of cutting and consecutive growth of cut flower was improved when 7 cm long and 5.5 mm diameter cutting with 4 leaves was used in plug cutting of chrysanthemum 'Iwanohakusen'.

Study on Machining Precision in Ball End Mill Contouring Machining (볼엔드밀링 윤곽가공에서 가공 정밀도에 관한 연구)

  • Ryu Ho-Cheol;Choi Woo-Chun;Hong Dae-Hie
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.765-768
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    • 2005
  • Ball end milling is widely used in machining free surfaces. It is important to predict machining forces in this machining. In this study, cutting forces are predicted for different machining conditions in ball end mill contouring machining. These cutting forces influence tool deflection. In this study tool deflection is calculated for various cutting conditions. The model developed in this study can be used to predict machining accuracy in contouring machining.

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The Effect of Surface Environment on the Mechanism in Oblique Cutting (3차원 절삭에서 표면환경이 절삭기구에 미치는 영향)

  • Seo, Nam-Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.1 no.2
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    • pp.24-32
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    • 1984
  • The object of the study is to discuss the effect of magic ink as a surface active substance on the mechanism of chip formation in oblique cutting. The Rehbinder effect has been known as a phenomenon that the mechanical strength reduces when the metal is coated with some surface active substances. In order to interpret these surface effects defined by Rehbinder, the influence on the shear strength of shear plane by coating surface active substances, cutting force by the depth of cut, surface roughness and hardness ratio were observed. The results are as follows: 1. By coating the magic ink on free surface of the forming chip, the effective shear angle increases, and the cuttinbg force and the deformed chip thickness decreases. 2. With the large inclination angle the effective shear angle increases, and the specific cutting force and the friction angle decrease. 3. Cutting of the coated surface improves the surface roughness and the hardness ratio drops, which means another Rehbinder effect.

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Development of a Virtual Machining System by a CAD Model Based Cutting Simulation (CAD 모델에 기초한 모사절삭을 통한 가상절삭시스템 개발)

  • 배대위;고태조;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.942-946
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    • 1997
  • In this research,we suggest a virtual machining system that can simulate sutting forces at the stage of design. Cutting forces,here, are modeled form the machanistic model of the ball end milling. To this end, we need undeformed chip thickness which is used for calculating chip load. It is derived form the z-map data of a CAD model. That is, chip load is the height difference between the cutting tool contact point and the workpiece at arbitrary position. The tool contact point is referred from the cutter location. Form the experimental verification, we can simulate machining process effectively to the slot and the side cutting of ball end mill.

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Effect of Cutting Fluid on the Metal-Cutting Mechanism (절삭유제가 금속절삭기구에 미치는 영향에 관한 연구)

  • Seo, Nam-Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.2 no.2
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    • pp.69-75
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    • 1985
  • The object of this study is to discuss the effect of cutting fluid on the mechanism of chip formation in orthogonal cutting. Rehbinder effect has been known as a phenomenon, the reduction of mechanical strength, when the metal is exposed in a polar organic environment or the surface of metal is coated with some polar organic substances. About the cause of Rehbinder effect there have been many different ideas by Rehbinder, Merchant, Shaw, Sakakida and etc. In this report, the effects of surface active medium (magic ink) upon the mechanism of chip formation on the orthogonal cutting of copper and the mechanical properties of the work material are experimentally discussed with constant rake angle. Under the condition of polar organic environment the experimental results are as follows; 1) The chip thickness becomes thinner and slip line pitch on the free surface of chip becomes smaller than that of dried cutting area. 2) The order of alternation of cutting ratio was changed. 3) The friction angle on the tool face is not affected by the depth of cut. 4) The cutting force and shear strain on the shear plane decrease remarkably, therefore the work material must be embrittled under polar organic environment.

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Cutting Force Variation of Inconel 718 in Up and Down Endmilling with Different Helix Angles. (인코넬 718의 상향 및 하향 엔드밀링시 헬릭스각에 따른 절삭력 변화)

  • Lee, Young-Moon;Lee, Sun-Ho;Tae, Won-Ik;Kwon, O-Jin;Choi, Bong-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.143-148
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    • 2001
  • In this study, a mechanistic model of cutting force components in up and down end milling process is presented. Using this cutting force model of 4-tooth endmills with various helix angles, cutting force variation of inconel 718 has been predicted. Predicted values of cutting force components are coincide well with the measured ones. As helix angle increases, overlapping effects of the active cutting edges increase. In up endmilling the magnitudes of radial and feed cutting force componts FX and FY are lowest when the helix angle is $40\{\circ}$, but in down endmilling the magnitudes of these values increase slightly as helix angle becomes large.

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Injection Molding Technology for Thin Wall Plastic Part - II. Side Gate Removal Technology Using Cold Press Cutting Process (초정밀 박육 플라스틱 제품 성형기술- II. 냉간 절단 공정 활용 사이드 게이트 제거기술)

  • Heo, Young-Moo;Shin, Kwang-Ho;Choi, Bok-Seok;Kwon, Oh-Keun
    • Design & Manufacturing
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    • v.10 no.3
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    • pp.1-7
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    • 2016
  • In the semiconductor industry the memory and chip were developed to high density memory and high performance chip, so circuit design was also high integrated and the test bed was needed to be thin and fine pitch socket. LGA(Land Grid Array) IC socket with thin wall thickness was designed to satisfy this requirement. The LGA IC socket plastic part was manufacture by injection molding process, it was needed accuracy, stiffness and suit resin with high flowability. After injection molding process the side gates were needed to remove for further assembly process. ln this study, the cold press cutting process was applied to remove the gates. For design of punch and die, the cold press cutting analysis was implemented by$DEFORM-2D^{TM}$ ln consideration of the simulation results, an adequate punch and die was designed and made for the cutting unit. In order to verify the performance of cutting process, the roughness of cutting section of the part was measured and was satisfied in requirement.