• Title/Summary/Keyword: Cutting Stress

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적층연삭숫돌에 의한 원통연삭 가공물의 표면 특성 (Surface Characteristics of Cylindrically Ground Workpiece using Laminated Grinding Wheel)

  • 김민철;김광희;이은종;김강
    • 한국정밀공학회지
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    • 제18권3호
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    • pp.35-39
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    • 2001
  • The precision grinding process is carried out with fine-cutting operation after coarse-cutting operation. So, the laminated grinding wheel has been developed to reduce the ineffectiveness induced by changing the operations. In this study, to investigate the possibility of the practical use of the laminated grinding wheel, the surface residual stress of the workpiece ground by the laminated grinding wheels was compared with that ground by the general grinding wheel, and the influence of the difference in grain sizes, between the coarse grit and fine grit of the laminated grinding wheel, on the surface roughness of the workpiece was investigated.

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단속하드터닝에서 잔류응력과 가공변질층의 고찰 (Residual sterss and damaged layer in an intermittent hard turning)

  • 전준용
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.270-276
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    • 2000
  • Hard turning has the potential to replace grinding process and to achieve significant reduction in production time and cost. The main applications for hard turning is finishing process, namely grinding process. Therefore, it must be able to satisfy high surface integrity of the workpiece. This paper discusses surface quality in terms of residual stress and damaged layer with respect to cutting parameters in an intermittent hard turning. Damaged layer experiment is carried out orthogonal array. From that is based on the orthogonal array. From the response table, cutting parameters are analyzed from the view point of the damaged layer and residual stress. From this experimental results, even though in the intermittent hard turning, surface integrity turns out be good enough for replacing grinding process.

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레이저를 이용한 LCD 유리 절단 기술

  • 정재용;오대현;유기룡;이천;이우영
    • 한국반도체및디스플레이장비학회:학술대회논문집
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    • 한국반도체및디스플레이장비학회 2005년도 춘계 학술대회
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    • pp.219-223
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    • 2005
  • Nowadays laser cutting is the most promising method of cutting FPD(Flat Panel Display) glass in mass-production line. And this method can also be used to cut other brittle materials such as quartz, sapphire, ceramic and semiconductor The concept of this method is shown in picture 1. Laser beam heats glass up to strain point, not to melting point and cooling system chills glass to induce maximun thermal stress in glass surface and then the thermal stress generates micro thermal crack, in other words blind depth of crack, along laser beam and cooling line.

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DLC박막을 코팅한 초경공구의 Al합금에 대한 절삭성능 향상 (Improvement of Cutting Performance of DLC Coated WC against Al Alloy)

  • 이규용
    • 동력기계공학회지
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    • 제12권3호
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    • pp.66-71
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    • 2008
  • Diamond-like-carbon (DLC) coatings could be good candidates as solid lubricants for cutting tools in dry machining of aluminum alloy. In this work, DLC thin films were produced as a friction reduction coating for WC-Co insert tip using the plasma immersion ion beam deposition (PIIED) technique. DLC coatings were also coated on $Al_2O_3$ specimens and high temperature wear tested up to $400^{\circ}C$ in dry air to observe the survivability of the DLC coating in simulated severe cutting conditions using a pin-on-disc tribotester with Hertzian contact stress of 1.3GPa. It showed reduced friction coefficients of minimum 0.02 up to $400^{\circ}C$. And cutting performance of DLC coated WC-Co insert tips to Al 6061 alloy were conducted in a high speed machining center. The main problems of built-up edge formation in aluminum machining are drastically reduced with improved surface roughness. The improvements were mainly related to the low friction coefficient of DLC to Al alloy and the anti-adhesion of Al alloy to WE due to the inertness of DLC.

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알칼리-골재 반응에 의한 콘크리트 포장 팽창 장기 모니터링 (Long-term Monitoring of Expansion of Cement Concrete Pavement Affected by Alkali-Aggregate Reaction)

  • 홍승호;심영환
    • 한국도로학회논문집
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    • 제17권2호
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    • pp.13-20
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    • 2015
  • PURPOSES: This paper describes the expansion caused by the alkali-aggregate reaction (AAR) in concrete pavement currently in service. It also discusses the effects of joints installed to release the stress induced by the AAR expansion. METHODS: The expansion effect on concrete pavement was verified by a visual inspection and long-term measurement of the joint width of a cut-section. The behaviors of 16 newly installed joints were monitored as part of the investigation and long-term monitoring was carried out for three years after cutting. RESULTS: The behavior of a bridge was affected when AAR occurred in the connected pavement. The newly installed joints shrank in the longitudinal direction of the bridge after cutting. The width of the joints decreased over the six months after cutting. A large portion of the joint width (8.5cm) was found to have closed nine months after cutting. It had ultimately shrunk by about 92 percent when the final measurement was taken. CONCLUSIONS : The expansion of the pavement due to AAR was quantitatively described by visual inspection and the long-term monitoring of the newly cut joints. However, the width of the new joints decreased over the six to nine months after cutting. Additional research should be conducted to determine a means of controlling the expansion due to AAR in the pavement.

유한요소해석과 가공실험을 통한 마이크로 밀링가공의 가공특성평가 (An Evaluation of Machining Characteristics in Micro-scale Milling Process by Finite Element Analysis and Machining Experiment)

  • 구민수;김정석;김평호;박진효;강익수
    • 한국생산제조학회지
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    • 제20권1호
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    • pp.101-107
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    • 2011
  • Analytical solution of micro-scale milling process is presented in order to suggest available machining conditions. The size effect should be considered to determine cutting characteristics in micro-scale cutting. The feed per tooth is the most dominant cutting parameter related to the size effect in micro-scale milling process. In order to determine the feed per tooth at which chips can be formed, the finite element method is used. The finite element method is employed by utilizing the Johnson-Cook (JC) model as a constitutive model of work material flow stress. Machining experiments are performed to validate the simulation results by using a micro-machining stage. The validation is conducted by observing cutting force signals from a cutting tool and the conditions of the machined surface of the workpiece.

에어-오일 냉각방식에 의한 고경도재료의 선삭 (Turning of Hardened Materials Using the Air-oil Cooling System)

  • 정보구;고태조;김희술
    • 한국정밀공학회지
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    • 제14권8호
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    • pp.73-81
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    • 1997
  • The hard turning process defined as a single point turning of materials harder than $H_{R}$C 58 differs from conventional turning because of hardness of the work materials and cutting toos needed in the process. In hard turning, tool life is very short, of the order of a few minutes, during which the cutting tool is subjected to the extremes of stress and temperature. In this regard, it is well known that CBN tool is proper for this process in spite of expensive cost. In this research, we studied the feasibility of the use of the low cost cutting tool such as a aTiN coated tool. To this end, a new cooling system was designed with an air-oil method for reducing tool temperature, which is based on the principle of air vortex flow. That is, the outlet temperature of the air becomes aver 20 .deg. C lower than atmosphere temperature by entering pressurized air of 5kgf/c $m^{2}$ into the inlet. This cooled air ejected to the top of the cutting tool lowered tool temperature, which reduced the wear of a TiN coated tool by the 30% of CBN tool life with respect to the same cutting length.h.

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오스테나이트계 스테인리스강의 크리프 변형중 내부응력과 운동전위밀도의 평가 (Evaluation of Internal Stress and Dislocation Velocity in Creep with Austenite Stainless Steels)

  • 김현수;남기우;박인덕
    • 대한기계학회논문집A
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    • 제29권2호
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    • pp.214-219
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    • 2005
  • To investigate the change of internal stress and mobile dislocation density in the creep, stress relaxation test was examined from each strain range. Mobile dislocation density increased until it reached minimum creep rate but after that, it decreased. Internal stress did not change until it reached minimum creep rate but after that, it decreased. The stress relaxation rate is fast and approached zero later 1.5 seconds, which were begun in the stress relaxation. When the applied stress is large, the internal stress is large. It is cleared that dislocations glide viscously which N passes by cutting Cr atom rather than typical viscosity movement by the evaluation of mobility of dislocation in STS310J1TB.

25Cr-20Ni계 스테인리스강의 크리프 변형중 내부응력과 운동전위밀도의 평가 (Evaluation of Internal Stress and Dislocation Velocity in Creep with 25Cr-20Ni Stainless Steels)

  • 박인덕;안석환;남기우
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.296-301
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    • 2004
  • By the purpose to investigate the change of internal stress and mobile dislocation density in creep, the stress relaxation test is carried out in the condition of each strain. Mobile dislocation density increased until it reached minimum creep rate and after that, it decreased and internal stress didn't have the change approximately until it reached minimum creep rate and after that, it decreased. The stress relaxation rate is fast and approached zero after 1.5 seconds after the beginning of the stress relaxation. And the larger the applied stress is, the larger the internal stress is. By the evaluation of mobility of dislocation, the dislocations glide viscously in STS31OJlTB but it is the dislocations glide viscously which N passes by cutting Cr atom rather than typical viscosity movement after calculating mobility of dislocation.

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