• 제목/요약/키워드: Cutting Size

검색결과 559건 처리시간 0.028초

열처리 및 비 열처리 AISI4140강의 유동응력 물성치를 기초로 하는 해석적 가공 모델 연구 (An analytical Machining models based on Flow Stress Properties for Non-Heat Treated and Heat Treated AISI 4140 Steel)

  • 이태홍
    • 한국생산제조학회지
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    • 제20권4호
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    • pp.419-426
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    • 2011
  • In this study, an experimental and theoretical program were carried out to determine the cutting forces and chip formation at different cutting speeds using a 0.4mm nose radius ceramic insert and -7 rake angle for non heat-treated AISI 4140 (27HRc) and heat-treated AISI 4140 (45 HRc) steel. The results obtained were compared to show the hardness differences between the materials. The secondary deformation zone thicknesses when comparing the two materials show different physical structure but similar size. These results were also discussed in light of the heat treatment and the effects it had on the machining characteristics of the material. In addition, the Oxley Machining Theory was used to predict the cutting forces for these materials and a comparison made. The predicted cutting performances were verified experimentally and showed good agreement with experimental data.

환경친화적 기계가공을 위한 전략적 접근 (A Strategic Approach for Environmental Conscious Machining)

  • 황준;정의식
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.847-850
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    • 1997
  • This paper presents a strategy to develop the environmentally conscious machining process. To establish the knowledge the analytical and experimental methodology for he prediction of aerosol concentration due to cutting fluid atomization mechanism in machining operation. The established analytical model which is based on atomization theory analyzes the cutting fluid motion and aerosol generation in machining process. The impinging and evaporation experiments were performance to know the particle size ad evaporation rate of cutting fluid. The predictive models can be used as a basis for environmental impact analysis on the shop floor. It can be also facilitate the optimization of cutting fluid usage in achieving a balanced consideration of productivity and environmental consciousness.

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막 구조물의 측지선을 이용한 재단도 생성에 관한 연구 (A Study on Cutting Pattern Generation of Membrane Structures by Using Geometric Line)

  • 안상길;손수덕;김승덕
    • 한국공간구조학회:학술대회논문집
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    • 한국공간구조학회 2005년도 춘계학술발표회 및 정기총회 2권1호(통권2호)
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    • pp.125-132
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    • 2005
  • Membrane structures, a kind of lightweight soft structural system, are used for spatial structures. The material property of the membrane has strong axial stiffness, but little bending stiffness. The design procedure of membrane structures are needed to do shape finding, stress-deformation analysis and cutting pattern generation. In shape finding, membrane structures are unstable structures initially. These soft structures need to be introduced initial stresses because of its initial unstable state, and it happens large deformation phenomenon. And also there are highly varied in their size, curvature and material stiffness. So, the approximation inherent in cutting pattern generation methods is quite different. Therefore, in this study, to find the structural shape after large deformation caused by Initial stress, we need the shape analysis considering geometric nonlinear ten And the geodesic line on surface of initial equilibrium shape and the cutting pattern generation using the geodesic line is introduced.

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버의 최소화를 위한 밀링 가공 파라미터의 최적화 (Optimization of Cutting Parameters for Burr Minimization)

  • 이상헌;이성환
    • 한국정밀공학회지
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    • 제18권12호
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    • pp.130-136
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    • 2001
  • Burrs formed during face milling operations are very hard to characterize because there are many parameters that affect the cutting process. Many researchers have tried to predict burr characteristics including burr size and shapes with various experimental conditions such as cutting speed, feed rate, in-plane exit angle, number of inserts, etc., but it still remains as a challenging problem for the complex combined effects between the parameters. In this paper, the Taguchi method, which is a systematic optimization application in design and analysis of experiments, is introduced to acquire optimum cutting parameters for burr minimization in face milling. Also, analysis of variance (AVOVA) is employed to study the performance characteristics in more detail. Experimental verifications are provided to show the effectiveness of this approach.

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원형베일 조사료용 트랙터 견인형 세절.급여기 개발(II) - 이용실태 및 경제성 분석 - (Development of a Tractor Attached Roughage Cut-feeder for Round Bale(II) - Recent Trend of Traditional Cutting System and Feasibility Study -)

  • 하유신;홍동혁;박경규
    • Journal of Biosystems Engineering
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    • 제34권4호
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    • pp.228-233
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    • 2009
  • In order to cut the round bale easily, a roughage cut-feeder for the round bale was developed in this study. This study consists of two parts. One is development of a cutting mechanism and a performance test reported in the previous paper. This is the second part of the study. For the study, recent trend of traditional cutting system was analyzed. Also, cost of the prototype cut-feeder was analyzed and determine the break-even point of farm size was determined by comparing with traditional method using a traditional cutter. A prototype cut-feeder was investigated with the fact that working performance, fiber length and shape of roughage and feeding quality was good. Operating cost of the prototype cut-feeder decreased rapidly with an increase of farm size. Break-even point in terms of farm size was 36 heads for beef and 28 heads for dairy. Also, costs estimated were 118,000 won/head year and 148,000 won/head year, respectively.

Low CBN 코팅공구의 SCM440 선삭시 절삭력변화에 관한 연구 (A study on the Cutting Force Variation Comparison between Low CBN and Coated Low CBN Tools in Turning of SCM440)

  • 방홍인;김태영;오성훈
    • 한국기계가공학회지
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    • 제12권1호
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    • pp.9-14
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    • 2013
  • In recent years, high hardness steel is used for most of the material in many areas including aircraft, nuclear power, space exploration and automotive parts. Low CBN tools are widely used in industrial field which can effectively process high hardness steel of HRC 45 or harder. The results of this study demonstrated, when high hardness steel, SCM440 is turned with Low CBN tools coated with TiN and TiAlN coatings respectively, that both the thrust force and cutting force tends to increase with more increase in cutting force than thrust force, as the feed rate increases at constant cutting speed. In addition, the size of the cutting force and thrust force does not change with the increased cutting speed at the same feed rate, but the tool life is reduced if the cutting speed is increased to shorten the machining time. Therefore, it is recommended to limit the cutting speed at 250 m/min maximum or less. Furthermore, comparing the cutting force of the three tools at the same cutting condition, Tin coating tool showed the smallest cutting force and Low CBN was the next, and the TiAlN coating tools showed the largest cutting force.

Populus nigra×P. maximowiczii F1의 삽수직경(揷穗直徑)이 활착(活着)과 수고생장(樹高生長)에 미치는 영향(影響) (Influence of Cutting Diameter on Survival and Height Growth in Populus nigra×P. maximowiczii F1 Clones)

  • 노의래;안진권;김영모;이상붕
    • 한국산림과학회지
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    • 제59권1호
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    • pp.57-62
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    • 1983
  • Populus nigra${\times}$P. maximowiczii의 적정삽수(適正揷穗) 굵기를 구명(究明)하기 위하여 삽수직경별(揷穗直徑別) Clone별(別) 활착률(活着率)과 수고생장(樹高生長)을 연구(硏究)한 결과(結果)는 다음과 같다. 활착률(活着率) 80% 이상(以上)을 기준(基準)할 때 삽수(揷穗)굵기는 최소(最小) 8mm 이상(以上)이어야 하며 수고생장(樹高生長)과의 관계(關係)는 삽목(揷木) 후(後) 2개월(個月)까지는 삽수직경(揷穗直徑)이 클수록 수고(樹高)도 커지나 이러한 효과(効果)는 2개월(個月) 이후(以後) 즉(即) 7월(月)부터 점차 감소(減少)되는 경향(傾向)을 보였다. 삽수(揷樹)의 굵기가 13mm 이상(以上)되면 그 이하(以下)의 삽수(揷穗)보다도 현격(懸隔)히 활착률(活着率)(92.7%)이 높아지며 수고생장(樹高生長)도 좋아지는 경향(傾向)을 보였다. 일일수고생장(日日樹高生長)은 8월중(月中)에 최고점(最高點)에 달(達)했으며 이후(以後) 점차 감소(減少)하면서 10월(月) 상순(上旬)에는 거의 정지(停止)되는 것으로 추정(推定)된다.

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초정밀가공기를 이용한 무산소동 절삭특성 (Cutting Characteristics of Oxygen-Free Using the Ultra Precision Machining)

  • 고준빈;김건희;원종호
    • 한국정밀공학회지
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    • 제19권12호
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    • pp.120-126
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    • 2002
  • The needs of ultra-precisely machined parts are increasing more and more. But the experimental data required to ultra precision machining of nonferrous metal is insufficient. The behavior of cutting in micro cutting area is different from that of traditional cutting because of the size effect. Copper is widely used as optical parts such as LASER reflector's mirror and multimedia instrument. In experimental, after oxygen-free copper is machined by ultra precision machine with natural mono crystal diamond tool (NCD) and synthetic poly crystal diamond tool (PCD), we compared chip formation and tool's wear according to used tool. Also, we researched optimized cutting condition with the results measured according to cutting condition such as spindle speed, feed rate and depth of cut. As a result, the optimal working condition that makes good surface roughness is obtained. The surface roughness is good when spindle speed is above 80 m/min, and feed rate is small and depth of cut is above 0.5 ${\mu}{\textrm}{m}$. In cutting of klystron anode and cavity 3.2 nmRa of surface roughness is obtained.

네오프렌 소재의 레이저 커팅기법 적용에 따른 물성 및 드레이프 형상 변화 연구 (A Study on Changes of Drape Shapes and Physical Properties by Applying Laser-Cutting Technique on Neoprene Materials)

  • 한유정;김종준
    • 패션비즈니스
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    • 제19권4호
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    • pp.109-119
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    • 2015
  • A wide variety of fashion materials focus on good drape property and softness. Among the recently emerging materials, Neoprene that consists of laminated knit on both sides of foamed neoprene sheet seeks a unique appearance that is considerably deviated from the current flow. Diverse processing methods for the newly released material heighten the value in function and beauty among trends of fashion materials by enhancing the appearance, touch and material property. Laser-cutting technique is one of the processing methods that is consistently used in the textile area. This study aimed to find the basic materials for applicability of laser-cutting technique to clothing goods after consideration of the changes in material property and drape shape, and to furthermore enforce different pattern conditions to Neoprene material, one of the newly attractive materials in the fashion area. In this study, we applied laser-cutting technique to Neoprene material sample under different conditions of pattern appearance, size and distance, based on current evaluation and theoretical background of Neoprene material, fashion trend and laser-cutting technique. Drape property can improve and the drape direction could also be controlled by a wide variety of laser-cutting techniques applied to Neoprene materials that have uniquely different appearances from most other textiles. This technique could be applied to the design for diversification of Neoprene clothing goods in the future.

제로 웨이스트 패션 실천을 위한 패턴 커팅 설계 (Pattern-cutting design for zero-waste fashion practice)

  • 김현주;나현신
    • 복식문화연구
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    • 제31권1호
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    • pp.18-33
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    • 2023
  • Zero-waste pattern cutting is a groundbreaking sustainable fashion practice. However, few brands and designers have pursued this method because it requires creative pattern design that diverges from the existing process of using pattern slopers. Therefore, application within the fashion industry is not sufficient. Therefore, in an attempt to highlight the key characteristics of zero-waste pattern design, this study classifies and analyzes cases in which similar designs employ zero-waste pattern-cutting techniques. We hope to make zero-waste pattern design more accessible by presenting realistic pattern-cutting guidelines. To this end, theoretical research on relevant literature, previous research, and online resources and an empirical analysis of cases involving zero-waste pattern cutting were conducted in parallel. As a result of the study, we were able to classify the factors of zero-waste pattern design in terms of fabric use, design, and composition. Regarding materials, our research revealed the importance of appropriate fabric width, understanding the difference between waste minimization and minimal fabric use, and easy reuse and recycling. In terms of design, the simultaneous progress of pattern and design work, adjustable loose silhouettes, and the use of surplus fabric for functional and decorative details emerged as key characteristics. For composition, we found that size adjustment limits, arrangement irregularity, and pattern shapes were crucial elements and that various arrangements revealed unlimited design potential.