• 제목/요약/키워드: Cutting Resistance

검색결과 314건 처리시간 0.027초

HSS엔드밀의 PVD코팅 및 성능평가 (The Evaluation of PVD Coated HSS Endmill)

  • 이상석
    • 한국산업융합학회 논문집
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    • 제15권4호
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    • pp.103-109
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    • 2012
  • To enhance the cutting performance of high speed steel(HSS) endmill, single and multilayer coating is applied on the substrated of the HSS endmill. Coating material reduces cutting force and enhances resistance against abrasive wear. This paper presents the physical vapour deposition(PVD) coating technology and evaluate the PVD coated HSS endmill. The performance of coated HSS endmills are fifteen times better than uncoated HSS endmill on proposed cutting conditions. The TiAlN monolayer coated endmills(futura nano coating) are better than those of multilayer coated endmills(futura coating) on machined surface and tool wear.

아크이온플레이팅에 의한 Ti-Al-N코팅 엔드밀의 성능평가 (Performance Evaluation of Ti-Al-N coated Endmill by Arc ton Plating)

  • 이상용;강명창;김정석;김광호
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.251-254
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    • 2002
  • The technique of high speed machining is widely studied in machining field. In this study, TiAIN single-layered and TiAIN/TiN double-layered coatings were applied to end-mill by an arc ion plating technique. Their performances were comparatively studied about cutting force, tool wear, tool life and surface roughness of workpiece under high speed cutting conditions. The TiAIN single-layer coated tool showed higher wear-resistance due to its higher hardness, while the TiAIN/TiN double-layer coated tool showed better performance for high metal removal, i.e., high fled per tooth condition due to its higher toughness. The surface roughness of the workpiece was not influenced by the wear amount of coated tools.

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Characterization of Fiber Pull-out in Orthogonal Cutting of Glass fiber Reinforced Plastics

  • Park, Gi-Heung
    • 한국산업안전학회:학술대회논문집
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    • 한국안전학회 2003년도 추계 학술논문발표회 논문집
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    • pp.113-117
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    • 2003
  • The reliability of machined fiber reinforced composites (FRC) in high strength applications and the safety in using these components are often critically dependent upon the quality of surface produced by machining since the surface layer may drastically affect the strength and chemical resistance of the material [1,2,3,4]. Current study will discuss the characterization of fiber pull-out in orthogonal cutting of a fiber-matrix composite materials. A sparsely distributed idealized model composite material, namely a glass reinforced polyester (GFRP) was used as workpiece. Analysis method employs a force sensor and the signals from the sensor are processed using AR time series model. The experimental correlation between the fiber pull-out and the AR coefficients is examined first and effects of fiber orientation, cutting parameters and tool geometry on the fiber pull-out are also discussed.

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Some Observations on SOIL SOIL-Failure By Linear Blade Using " Stilt" System

  • Mandang, Tinke;Nishimura, Isao
    • 한국농업기계학회:학술대회논문집
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    • 한국농업기계학회 1993년도 Proceedings of International Conference for Agricultural Machinery and Process Engineering
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    • pp.1073-1087
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    • 1993
  • Many investigations have been carried out concerning tillage tool performance, including energy requirement . Since the performance of tillage could also be evaluated through the change of soil , then it is necessary to investigate the soil cutting process and the pattern of soil failure. This study was conducted using indoor soil bin, STILT (Soil Tillage Tool Interaction) system. The result shows that the soil bin experiments could provide the clear understandings about phenomena of soil failure. The movement of sil , the successive failures was clearly visualized. The relations between the horizontal and vertical forces to the linear motion blade, the shear force on the shear plane which devides soil layer into several segments were indicated by the fluctuation/vibration of the recorded resistance and forces. The results show that the horizontal force(Fx) and vertical force (Fz) develope their frequencies as the change of velocity of blade (10, 20, 40 mm/sec) for each cutting angle (35, 45, 60 degrees). Resultant force of Fx and Fz are much influenced by the cutting angle.

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고경도 금형강의 CBN 볼 엔드밀 가공에서 가공성 평가 (Machinability Evaluation of CBN Ball End Milling in Die & Mold Steels with High Hardness)

  • 김홍규;심재형;이종찬
    • 한국공작기계학회논문집
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    • 제16권4호
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    • pp.119-126
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    • 2007
  • Generally, the machinability of materials that have a good mechanical properties is poor. The material having a high strength, high toughness in high temperature and wear resistance, it is difficult to remove a chip from workpiece. STD11 and NAK80 are kinds of these materials and these materials can be used in many industrial fields. But it is limited in use because of high cost and poor machinability. In this experimental study, the cutting of STD11 and NAK80 were used to decide the machinability and the tool shape of CBN ball end mill. From the results, the CBN ball end mill is verified that the estimated cutting edge shape of rake angle 30 degree has consistent effect on the tool wear and cutting force.

타원궤적 진동절삭 가공기를 이용한 미세 형상 가공 (Machining of Micro Structure using Elliptical Vibration Grooving Machine)

  • 김기대;노병국
    • 한국정밀공학회지
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    • 제25권11호
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    • pp.45-51
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    • 2008
  • Successive micro-scale V-grooves and a grid of pyramids were machined by elliptical vibration tufting (EVC) to investigate feasibility of using EVC as an alternative method of creating micro-molds to photo-lithography and electroforming, which have been commonly employed. An elliptical vibration grooving machine was developed which consists of two orthogonally-arranged piezoelectric actuators, a diamond cutting tool, and a motorized xyz stage. The micro-scale features were machined on materials of copper, duralumin, nickel, and hastelloy and it was found that EVC significantly reduces cutting resistance and prohibits generation of side burrs and rollover burrs, thus resulting in improving machining qualify of micro-molds in ail experimented workpiece materials.

HSS엔드밀의 PVD코팅 및 성능평가 (The Evaluation of PVD Coated HSS Endmill)

  • 이상석
    • 한국산업융합학회 논문집
    • /
    • 제16권4호
    • /
    • pp.119-125
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    • 2013
  • To enhance the cutting performance of high speed steel(HSS) endmill, single and multilayer coating is applied on the substrated of the HSS endmill. Coating material reduces cutting force and enhances resistance against abrasive wear. This paper presents the physical vapour deposition(PVD) coating technology and evaluate the PVD coated HSS endmill. The performance of coated HSS endmills are fifteen times better than uncoated HSS endmill on proposed cutting conditions. The TiAlN monolayer coated endmills(futura nano coating) are better than those of multilayer coated endmills(futura coating) on machined surface and tool wear.

다꾸지 기법 및 신경망을 이용하여 코팅공구의 성능예측 연구 (Prediction on the Efficiency of Coated Tool Using Taguchi Design and Neural Network)

  • 최광진;이위로;최석우;백영남
    • 한국표면공학회지
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    • 제36권3호
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    • pp.284-289
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    • 2003
  • In this study, the prediction on the quality of tools after coating process has been investigated. Under different coating conditions, cutting resistances have been obtained and analyzed with a tool dynamometer to provide optimized coating conditions. The optimized coating conditions Lhave been computed with the most effective factors found by S/N ratio of Taguchi method. To evaluate the influence of the factors on cutting efficiency through the minimum of number of experiment times, the way of neural network design using Taguchi method has been employed.

실험계획법 및 신경망을 이용한 코팅공구의 성능예측에 관한 연구 (Prediction on the Efficiency of Coated Tool Using Experimental Design and Neural Network)

  • 최광진;백재용;백영남
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.104-110
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    • 2002
  • In this study, the prediction on the quality of tools after coating process has been investigated. Under different coating conditions, cutting resistances have been obtained and analyzed with a tool dynamometer to provide optimized coating conditions. The optimized coating condition has been computed with the most effective factors found by S/N ratio of Taguchi method. To evaluate the influence of the factors on cutting efficiency through the minimum of number of experiment times, the way of neural network design using Taguchi method has been employed.

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고속가공을 위한 절삭공구의 최적화 (Optimization of cutting tool for high speed machining)

  • 양민양
    • 대한기계학회논문집
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    • 제12권6호
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    • pp.1290-1295
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    • 1988
  • 본 연구에서는 공구마멸에 대한 정량적인 해석을 바탕으로 현대 산업사회의 주요소재인 강(steel)에 대한 최적 공구재를 선정하는 방법을 제시하므로서 앞으로의 공구재 개발에 대한 이론적인 접근을 시도하였다.