• Title/Summary/Keyword: Cutting Resistance

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A study on the mirror like machining of Al-Si alloy for extraction of Si particle (Al-Si합금의 Si석출 경면가공에 관한 연구)

  • 이은상;김정두
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.12
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    • pp.2279-2286
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    • 1992
  • A hypereutectic Aluminum-Silicon Alloy is widely used in the parts of autombile because of high-resistance and good strength. In this study, the cutting of a hypereutectic Al-Si alloy (A390) for extraction of Si particle was experimentally investigated. By proper selection of cutting tool materials and optimization of cutting conditions, economical machining of this alloy is achieved. The surface roughness relates closely with the feed rate and cutting speed.

An Optimal Parameter Design of Polyacetal Resin Cutting Experiment Using Taguchi Method (다구찌 방법을 이용한 폴리아세탈 수지 절삭조건 결정)

  • 조용욱;박명규;김희남
    • Journal of the Korea Safety Management & Science
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    • v.3 no.1
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    • pp.117-125
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    • 2001
  • Polyacetal resin is usually used to make molds, but it is difficult to achieve dimension accuracy during molding. Therefore it is usually necessary to cut the polyacetal resin after a molding process. Polyacetal resin is easily machining by standard machine tool. Acetal is also a thermal stable material which can be totted without coolant Another concern about the use of polyacetal resin is that it absorbs water easily, which also results in problems with dimension accuracy Therefore, in this study, the cutting resistance of water-absorbed polyacetal resin and its surface roughness after cutting in order to achieve the highest degree of accuracy in the cutting of polyacetal resin were investigated. Also, The Robust Design method uses a mathematical tool called orthogonal arrays to study a large number of decision variables with a small number of experiments. It also uses a new measure of quality, called signal-to-noise (S/N) ratio, to predict the quality from the customer's perspective. Thus, we have taken Taguchi's parameter design approach, specifically orthogonal array, and determined the optimal levels of the selected variables through analysis of the experimental results using S/N ratio.

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Machining Characteristics and Cutting Force Analysis of Hardfacing Overlay Welding in High Chromium Carbide (고크롬탄화물 하드페이싱 육성용접물의 가공특성과 절삭력 분석)

  • Kim, Min-Ho;Kim, Tae-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.5
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    • pp.469-476
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    • 2009
  • Hard facing overlay welding in high chromium carbide is a representative way of extending the fatigue life or recompensing damage, because workpiece surface is uniformly overlay-welded by alloy material. In general, grinding process is currently used for finish due to hardness of weld material. The development of tool material, such as PCBN, has made it possible to use turning instead of grinding. There are many advantages of hard Owning, as lower equipment costs, shorter setup time, fewer process steps, higher material removal rate, better surface integrity and the elimination of cutting fluid. In this paper, machining characteristics and cutting performance are examined to investigate turning possibility of overly welding in high chromium carbide.

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Effect of Lubricant Addition in Terms of Volume Fraction on Fabrication of Cu/Sn Bonded Diamond Micro Blades (다이아몬드 마이크로 블레이드 제조에 있어 부피비의 관점에서 본 윤활제 첨가 효과)

  • Moon, Jong-Chul;Kim, Song-Hee
    • Journal of the Korean institute of surface engineering
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    • v.43 no.1
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    • pp.41-45
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    • 2010
  • The effect of $MoS_2$ and graphite content on wear resistance and mechanical properties of Cu/Sn bonded diamond micro blades was comparatively investigated in terms of volume and weight fraction. For the evaluation of endurance and cutting performance, instantaneous electric power consumption and cumulative wear loss during cutting glass work piece at constant velocity were measured with the micro blades of the wide range of lubricant content. The energy consumption of blades for glass cutting decreased with the content of lubricants. Wear amount of blade in volume increased with the amount of lubricant addition. It was found to be relevant to the decrease in flexural strength and hardness with the amount of lubricants. With the same amount of lubricant content in volume fraction $MoS_2$ showed superiority in mechanical properties and cutting performance than graphite while graphite could result in stronger effect on lowering electric consumption during cutting work piece for the same weight percent fraction than $MoS_2$ because of lower density.

A Study on Reinforcing Effect of Multi-Bar Spring Nailing (다철근 스프링 네일링 공법의 보강효과 검토에 관한 연구)

  • Lee, Choong-Ho;Jung, Young-Jin;Kim, Dong-Sik;Chae, Young-Su
    • Journal of the Society of Disaster Information
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    • v.3 no.2
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    • pp.147-169
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    • 2007
  • This study investigates the reinforcing effects of the Multi-bar Spring nails with respect to the conventional Soil-nails in artificial slopes. Based on wide experience related to design and construction, soil nails have been widely applied to reinforce slope in the world. Multi-bar spring nails are one of the improved soil nailing methods. These method maximizes bending, shearing, pull-out resistance for those multi-nails, not unit nail, that are inserted in the borehole using special spacer at regular intervals. In addition, because cutting plane is confined effect resulting from a pressured plate at the end of the nails with compression spring equipment, slope stability is secured using MS-nailing method. Analyzing bending, pull-out, shearing condition of MS-nail, it was examined throughly elastic region, load transfer capacity, reinforcing effect on cutting plate of MS-nails. In addition, Pilot and laboratory tests, numerical analysis were carried out to verify the superiority of MS-nailing method. In case, MS nailing method is applied to reinforce artificial slope, it was analyzed that bending, pull-out, shearing resistance was increased more than existing nailing method was applied. In this study, it was shown that surface failure was more or less prevented using MS-nailing method, confining effect on cutting plane using spring stuck to flexible equipment.

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Development of the Altari Radish Pre-processing System for Kimchi Production(II) - Optimum Cutter Shape for Plane Peeling - (김치생산용 알타리무 전처리가공시스템 개발(II) - 평면형 삭피칼날의 최적형상 -)

  • Min Y. B.;Kim S. T.;Kang D. H.
    • Journal of Biosystems Engineering
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    • v.30 no.3 s.110
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    • pp.161-165
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    • 2005
  • In this study, peeling test of the Altari radish on kimchi pre-processing system for mechanization was performed with the longitudinal plane peeling type with wider cutting blade than that of the peeled chip's. To determine the optimum cutter shape to match this plane peeling type, the peeling tests depending on variable cutting speed, rake angle and blade angle using the blade with thickness as 2 m and width as 50mm were performed, and the patterns of the peeled chips and peeling resistances were investigated. As the result of the tests, the rake angle of the blade with clean peeled surface of the Altari radish was over $45^{\circ}$, and the blade angle and rake angle with the minimum peeling resistance was $20^{\circ}\;and\;60^{\circ}$, respectively. The optimum peeling conditions were; the peeling speed 0.2m/s, blade angle $20^{\circ}$ and the rake angle $60^{\circ}$, and the peeling resistance of each blade was 15 N.

A Study on Laser Assisted Machining for Silicon Nitride Ceramics (I) - Preheating Characteristics and Oxidation Behaviors of Silicon Nitride Ceramics with Machining Parameters - (질화규소 세라믹의 레이저 예열선삭에 관한 연구 (I) - 공정변수에 따른 질화규소의 예열특성 및 산화거동 -)

  • Kim, Jong-Do;Lee, Su-Jin;Shu, Jeong;Lee, Jae-Hoon
    • Journal of Welding and Joining
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    • v.28 no.4
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    • pp.61-66
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    • 2010
  • Silicon nitride is widely used as an engineering ceramics because it has high strength, abrasion resistance and corrosion resistance even at high temperature. However, machining of silicon nitride is difficult due to its high hardness and brittleness. Laser assisted machining(LAM) allows effective cutting using CBN tool by locally heating the cutting part to the softening temperature of YSiAlON using the laser beam. The effect of preheating depending on process parameters were studied to find out the oxidation mechanism. If silicon nitride is sufficiently preheated, the surface is oxidized and $N_2$ gas is formed and escapes from the material, thereby making the cutting process more advantageous. During laser preheating process before machining, high temperature results in strong oxidation which makes the bloating, silicate layers and micro cracks. Using the results of these experiments, preheating characteristics and oxidation behavior were found out.

A Study on the Effects of Products Section by Cutting Punch's Edge Angle during Roll Forming Process (롤 포밍 공정에서 컷팅 펀치 인선 각도가 제품 절단에 미치는 영향에 관한 연구)

  • Cheong, Mun-Su;Kim, Sei-Whan;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.10 no.2
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    • pp.44-49
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    • 2016
  • The roll forming produces mass products using the continuous production process. Also we need the process that continuous long material or goods cutting into a desired length. Our study uses 3-D driving cutter and roll forming material as SPCC to investigate this. When we cut the material using the process of roll forming, the shear resistance is raised at the cutting punch's edge. The result is remained the trouble about burr and progressive deformation on the material. This study shows the method minimizing the above trouble. The material of punch was considering heat generated on the continuous production process. So we used the type of STD 61 for the material of punch and had the vacuum heat treatment for the surface hardness of HRC 53. The structure of the mold is designed with forming a double cam die at the upper punch and the both sides of central core. We conducted the experiment three times. In the result when had to make V-groove within the angle between 105 and 110 on the punch front end, we could get the minimum shear resistance on the punch front end. Also with the same condition we minimizes the material jams in the continuous production process.

Water Transport Resistances of Cutting (삽수(揷穗)의 수분(水分) 통도저항(通導抵抗))

  • Hong, Sung Cheon
    • Journal of Korean Society of Forest Science
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    • v.48 no.1
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    • pp.59-63
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    • 1980
  • The resistance to water transport were measured for the species which are easy for rooting and the species which are difficult for rooting from cutting to rooting. The experimental materials were selected as Euonymus japonica and Viburnum Awabuki for the species easy to root and Quercus glauca, Pasania edulis and Rhaphiolepsis umbellata var. integerreima for the species that are difficult to root. The results were summarized as follows; 1. As the time passed after cutting, the variation of total resistance (RT) showed a slow increase for the species easy to root, while the species that were difficult to root showed a rapid increase. 2. The stem resistance without leaves (RS) showed a rapid increase for the species easy to root but the species difficult to root had nearly constant values. 3. The stem resistance in the cross section (RC) increased noticably for the species difficult to root showed no increase. Furthermore the stem resistance in the cross section (RC) depended on the variation of the stem resistance without leaves (RS). 4. The total resistance (RT) consisted mainly of the resistance of the axil part (RL) for the species difficult to root.

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Evaluation of Microbiological Safety of Knives and Cutting Boards in Child Care Centers (보육시설과 지역아동센터 칼과 도마의 미생물학적 안전성 평가)

  • Kang, Ju-Yeong;Park, Eun-Ji;Lee, Han-Cheol;Park, Min-Ji;Oh, Do-Gyung;Kim, Chan-Yeong;Jeong, Eun-Sun;Lee, Young-Ju;Kim, Jung-Beom
    • The Korean Journal of Food And Nutrition
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    • v.33 no.6
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    • pp.702-709
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    • 2020
  • The purpose of this study was to evaluate microbiological contamination of knives and cutting boards in child-care centers. Materials used in this study were swabbed of cutting boards and knives (blade, handle of knife, and joint of handle and blade) in 129 child-care centers. Mean values of total aerobic bacteria of swabs of knives and cutting boards were 1.7±0.7 log cfu/100 ㎠ and 1.7±0.9 log cfu/100 ㎠, respectively. Contamination levels of coliform bacteria from knives and cutting boards were 1.5±0.6 log cfu/100 ㎠ and 1.7±0.8 log cfu/100 ㎠, respectively. Comparing microbiological contamination levels of knives and cutting boards according to type and size of child-care centers, there was no significant difference. Bacillus cereus was detected in knife handles and cutting boards. Diarrhea-type toxin gene (entFM) was detected in B. cereus isolates. Antibiotic resistance tests showed that B. cereus was resistant to β-lactam antibiotics. To reduce microbiological contamination levels of knives and cutting boards in child-care centers and prevent food poisoning from bacteria contamination, continuous education by children's food-service management center is needed for sterilization and disinfection of knives and cutting boards.