• Title/Summary/Keyword: Cutting Region

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Chatter in Plate Milling with a Face Mill (평판의 정면밀링 가공에서 발생하는 채터)

  • 이상민;이영수;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.5
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    • pp.46-54
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    • 2004
  • A cutting force model predicting the dynamic force induced by the axial vibration of it plate in face milling is introduced. When a plate face is milled, deformation in tool axial direction is considerable. Therefore, cutting forces are affected by not only inner-outer modulation in feed direction but also by axial deformation. A PTP (peak-to-peak) diagram made by the simulated dynamic force model is evaluated. The stability of the face milling process such as the chatter outset, and the stable cutting region can be simply estimated. Simulation results are compared with that of experiment.

A Survey on the Prevalence of Musculoskeletal Symptom according to Work Task (작업유형별 근골격계 증상 호소율에 관한 조사연구)

  • Oh, Hae-Ju;Lee, Duk-Hee;Park, In-Guen;Jang, She-Han
    • Journal of Preventive Medicine and Public Health
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    • v.27 no.2 s.46
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    • pp.230-241
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    • 1994
  • Though people occupationally exposed to machineries and automation in the industrialized society desire work involving decreased strength, due to the continuous and repetitive activities, a new industrial stress is present. Studies on prevalence of musculoskeletal disease and their related risk factors have evolved. In this study in relation to work tasks, we investigated the differences in musculoskeletal symptoms occurring In each body region. The results of the survey were as follows. 1. When comparing age, level of education, work duration, job satisfaction and leisure time activities according to work task, age in control group was $38.83{\pm}5.5$, in comparison to the other 2 groups was smaller(p<0.05), and level of education in control group was higher (p<0.05). Work duration in the cutting department was $8.04{\pm}4.99$ years longer than the other 2 groups (p<0.05), but there was no difference in the job satisfaction and leisure time activities. 2. The mean of symptom scores of each work task was 1.54 in the cutting department, 1.57 in the press department and 1.59 in the control group, and there was no significant differnce in the 3 groups. The mean of symptom scores for upper extremities in the control group was low but no statistically significant diffrence was shown. 3. When comparing the mean of symptom score according to work task in the each body region, in the shoulder region, the symptom score in the press department which desired strength was higher than the other 2 groups but no significant difference was shown. In the wrist region the cutting department scored 1.01 and in comparison to the other 2 groups was significantly increased (p<0.05). 4. The results of the univariate regression analysis on the major individual risk factors associated with musculoskeletal symptom relating work showed that previous symptom complaints in the same body region was significant risk factor(p<0.001) in the whole body Besides wrist, hip, and knee, psychological problem was shown to be a significant factor(p<0.05). And the body regions which work task was significant risk factor were wrist and neck region (p<0.05). 5. The results of the multiple regression analysis involving significant factors of each body region from the univariate regression analysis showed that previous symptom complaint in whole body region(p<0.001) and psychological problem in the shoulder, elbow and lumbar region (p<0.05) were significant factors, and work task was significant factor in the wrist (p<0.05).

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Physically Compatible Characteristic Length of Cutting Edge Geometry (공구날 특이길이의 물리적 적합성 고찰)

  • Ahn, Il-Hyuk;Kim, Ik-Hyun;Hwang, Ji-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.3
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    • pp.279-288
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    • 2012
  • The material removal mechanism in machining is significantly affected by the cutting edge geometry. Its effect becomes even more substantial when the depth of cut is relatively small as compared to the characteristic length which represents the shape and size of the cutting edge. Conventionally, radius or focal length has been employed as the characteristic length with the assumption that the shape of cutting edge is round or parabolic. However, in reality, there could be various ways to determine the radius or focal length even for the same tool edge profile, depending on the region to be considered as cutting edge in the measured profile and the constraints to be set in constructing the best fitted circle or parabola. In this regard, the present study proposes various models to determine the characteristic length in terms of radius or focal length. Their physical compatibility are validated by carrying out 2D orthogonal cutting experiments using inserts with a wide range of characteristic length ($30{\sim}180\;{\mu}m$ in terms of radius) and then by investigating the correlation between the characteristic length and the cutting forces. Such validation is based on the common belief that the larger the characteristic length is, the blunter the cutting edge is and the higher the cutting forces are. Interestingly, the results showed that the correlation is higher for the radius or focal length obtained with a constraint that the center of best fitted circle or the focus of the best fitted parabola should be on the bisectional line of the wedge angle of tool.

Data Analysis of Alfalfa Cultivation Research to Improve the Cultivation Techniques in the Republic of Korea (우리나라에서 Alfalfa 재배기술 향상을 위한 재배연구 Data 분석)

  • Ji Yung Kim;Kyung Il Sung;Byong Wan Kim
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.43 no.2
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    • pp.95-102
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    • 2023
  • This study was to investigate the cultivation technique previously conducted cultivation research for the stable production of alfalfa and to present further research. The data used in the study were 270 alfalfa cultivation experimental data from 1983 to 2008, indicating the cultivation region, field type, variety, sowing, cutting frequency, fertilization, and dry matter yield (DMY). The average DMY of alfalfa in the Republic of Korea was 12,536 kg/ha, which differed greatly depending on the cultivated region. Most of the field type was cultivated in upland. In order to increase alfalfa production, it is necessary to use reclaimed and unused land, and research on the soil amendment matter to improve the soil condition is needed. Alfalfa varieties cultivated an amount of 53, but collected data no studies considered fall dormancy, the criteria for selecting alfalfa varieties, so further research is required. The fertilizer did not consider each component at various levels, and research is needed as the demand for fertilizer. In particular, research on potassium is needed considering the increase in alfalfa production. The alfalfa cutting frequency differed in the estimated pasture production period depending on the region, and the DMY tended to increase with increasing cutting frequency. This suggests that the alfalfa DMY can be increased according to the cutting frequency in the Republic of Korea, so research is needed to present the appropriate cutting frequency.

A Study on The Frost Penetration Depth of Pavement with Field Temperature Data (도로포장 현장계측 온도데이터를 이용한 도로포장체의 동결깊이 연구)

  • Shin, Eun-Chul;Lee, Jae-Sik;Cho, Gyu-Tae
    • International Journal of Highway Engineering
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    • v.13 no.1
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    • pp.21-32
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    • 2011
  • The frost penetration depth of pavement is usually estimated from the freezing index that made temperature data analysis of 30 years and decided the thickness of anti-frost layer. The field monitoring region in study was divided into five regions by freezing index 550~650$^{\circ}C{\cdot}$day, 450~550$^{\circ}C{\cdot}$day and 350~450$^{\circ}C{\cdot}$day. Each region has three-section of road pavement such as cutting area, boundary area of cutting and banking, and lower area of banking. The field monitoring system was established both in the section of anti-frost layer and in the section without anti-frost layer. The data analysis was conducted for determination of frost penetration depth within the paved road by the field monitoring system. The result showed that The temperature of subgrade without anti-frost layer shows below zero in centigrade for the region of freezing index 550~650$^{\circ}C{\cdot}$day, up and down around zero degree in subgrade for the region of freezing index 450~550$^{\circ}C{\cdot}$day, and there is no place existed below zero degree in subgrade for the region of freezing index below 450$^{\circ}C{\cdot}$day. With comparison of field frost penetration depth for the cross-sections of pavement, the cutting area shows the greatest frost penetration depth, and less influence of frost penetration depth for the boundary area of cutting and banking, and the least influenced for the lower area of banking.

Effects of Cutting Area on Straightness Characteristics in Side Walls Caused by Form Generation Mechanism in End-Milling Process (엔드밀링 공정의 형상창성기구에 의하여 절삭면적이 측벽 진직도 특성에 미치는 영향)

  • Kim, Kang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.10
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    • pp.1269-1278
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    • 2013
  • The cutting area changes periodically in the end-milling process because of its form generation mechanism. In this study, the effects of the cutting area on end-milled side walls are studied by developing a cutting area model that simulates the area formed by engagement between a workpiece and a cutting edge of the end mill. To do this, the straightness profile of the side wall in the axial direction is investigated. Models for estimating the cutting area and the transition point, where the slope of the straightness profile changes suddenly, are verified from real end-milling experiments under various radial and axial depth of cut conditions. Through this study, it is confirmed that the final end-milled side wall is generated in the regions where cutting areas are constant and decreasing in the down-cut. Similarly, in stable up-cut, it is also generated in the regions where cutting areas are increasing and constant. It is found that the transition point appears when the region changes.

분해 모델링 기법을 이용한 절삭 영역 탐색 알고리즘

  • 김용현;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.255-255
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    • 2004
  • 일반적으로 10,000 rpm 이상의 고속, 고이송 가공이 수행되는 고속가공에서 절삭력의 급격한 증가는 치명적인 결과를 초래할 수 있다. 따라서 실제 가공에 앞서 NC code에 존재하는 에러 유무를 검출하고, 주어진 절삭 조건의 적합성을 사전에 검사하는 NC 모의 가공 시스템의 중요성이 점점 강조되고 있는 실정이다. 절삭 영역의 탐색에는 일반적으로 Z-map 방식이 사용되고 있다. Z-map 방식은 자료구조의 단순성과 완결성으로 인하여 계산속돈가 라르고 오류 발생의 가능성이 상대적으로 낮기 때문에 상용 CAM 시스템은 대부분 이 방식을 기반으로 하고 있다.(중략)

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Verification of Tool Collision for 3-Axis Milling (3축 밀링 가공의 공구 충돌 검증)

  • Chung, Yun-C.;Park, Jung-W.
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.116-121
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    • 2001
  • Verification of tool collision is an important issue in die and mold machining. In this paper three functions of verification are schematically explained based on Z-Map model. The first function is getting a collision-free region when a tool assembly and a part surface model are given. The second function estimates the shortest length of cutter shank with that the tool cuts all of a region without collision. The last one is cutting simulation considering all parts of tool assembly as well as cutter blade. Those functions can be easily implemented by using several basic operators of Z-Map model which are explained also. Proposed approaches have enough accuracy to verify collision in reasonable computing time.

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Research of Searching Algorithm for Cutting Region using Quadtree (Quadtree를 이용한 절삭 영역 탐색 기법에 관한 연구)

  • 김용현;고성림;이상규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.873-876
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    • 2003
  • Z-map model is the most widely used model for NC simulation and verification. But it has several limitations to get a high precision, to apply 5 axis machining simulation. In this paper, we tried to use quadtree for searching cutting region. Quadtree representation of two dimensional objects is performed with a tree that describes the recursive subdivision. By using these quadtree model. storage requirements were reduced. And also, recursive subdivision was processed in the boundries, so, useless computation could be reduced, too. To get more high Accuracy, we applied the supersampling method in the boundaries. The Supersampling method is the most common form of the antialiasing and usually used with polygon mesh rendering in computer graphics To verify quadtree model we compared simulated results with z-map model and enhanced z-map model

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A Local Softening Method for Reducing Die Load and Increasing Service Life in Trimming of Hot Stamped Part (핫스템핑 부품의 전단가공에서 전단 하중의 감소 및 트리밍 금형 수명 향상을 위한 국부 연화 방법)

  • Choi, H.S.;Lim, W.S.;Kang, C.G.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.20 no.6
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    • pp.427-431
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    • 2011
  • In general, hot stamped component is trimmed by costly and time consuming laser cutting when the material strength is over 1,500MPa. The aim of this work was to demonstrate that the trimming die life is improved and the trimming load is decreased by lowering the strength of the region to be trimmed. The model employed in this study was a hat shape, similar to the cross section of many hot stamped products. FE-analysis of hot stamping process was performed to evaluate the effect of tool shape on cooling rate at the area to be trimmed. The best tool shape was thus identified, which created slower cooling and lower hardness at the region to be trimmed. The wear at the cutting tool edge was also reduced.