• Journal of the Korean Society for Precision Engineering
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• v.2 no.2
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• pp.43-59
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• 1985

In relation to the machinability of drilling operation, experiments were made to investigate the effect of cutting condition on static as well as dynamic cutting resistances in cutting plane carbon steel (SM 45 C) with H.S.S. twist drills. The results were as follows. 1) The static cutting resistances on carbon steel can practically be calculated by the following equations which were derived from experimental result. The deviation from the experimental values was less than 8% and 13% for cutting torque and thrust respectively. For cutting torque M: M=0.019 $H_B\;{f^{0.68}d^{1.68}$ For thrust T: T=0.400406 $r^{0.6}d^{0.68}$ + 0.1835 $H_BC^2$(where $H_B$: Brinnel hardness) 2) The static components of cutting resistance are increased exponentially with increasing drill diameter and feed rate. On the effect of drill diameter, the dynamic components of torque are decreased with increasing dirll diameter because of rigidity, the dynamic components of thrust being not effected with the changes. 3) As feed rates increase, the dynamic components of torque rather decrease although its changes on thrust components are unstable. 4) The static components of cutting resistance and dynamic component of torque are slightly decreased in accordance with the increase of spindle speed although its dynamic thrust components are not effected by the spindle speed.

• Journal of the Semiconductor & Display Technology
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• v.15 no.4
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• pp.86-91
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• 2016

End milling is an important and common machining operation because of its versatility and capability to produce various profiles and curved surfaces. This paper presents an experimental study of the cutting force variations in the end milling of SM25C with HSS(high speed steel) and carbide tool. This paper involves a study of the Taguchi design application to optimize cutting force in a end milling operation. The Taguchi design is an efficient and effective experimental method in which a response variable can be optimized, given various control and noise factors, using fewer resources than a factorial design. This study included feed rate, spindle speed and depth of cut as control factors, and the noise factors were different cutting tool in the same specification. An orthogonal array of $L_9(3^3)$ of ANOVA analyses were carried out to identify the significant factors affecting cutting force, and the optimal cutting combination was determined by seeking the best cutting force and signal-to-noise ratio. Finally, confirmation tests verified that the Taguchi design was successful in optimizing end milling parameters for cutting force.

• Journal of Biosystems Engineering
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• v.36 no.6
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• pp.397-406
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• 2011

In this study, surveys on operation status of the 73 tractors with rated power of over 75 kW from six provinces in Korea were performed to obtain basic data required for development and efficient use of the high-power and high-performance tractors. And types of tractors and implements, operation crops, types of operations, annual operation areas, annual operation days, annual operation hours, operation speeds and widths, and problems and improvements in use were investigated. Most (91.7%) of the tractor surveyed were operated for forage and silage crops such as rice straw, whole barley, rye grass, reed canary grass, sudan grass, and the remains were operated for upland crops such as ginseng, sweet potato, potato, chinese cabbage, radish. Main operations of the tractors were cutting, baling, and wrapping for forage crops, plow tillage, rotary tillage, and manure spreading. About half (47.9%) of the tractors were used exclusively for forage crop harvesting such as forage crop cutting, forage baling, and bale wrapping, 24.5% of the tractors were used exclusively for plow or rotary tillage, and 27.4% of the tractors were used for both forage crop harvesting, and plow or rotary tillage. For the tractors with power ranges of 75~83, 89~94, 98~101, 113, 124 kW, average annual operation areas per tractor for plow tillage, rotary tillage, forage crop harvesting (cutting, baling, wrapping), and manure spreading operations were analyzed as 112.6. 144.8, 158.9. 390.0. 215.6 ha, respectively. and total average annual operation area per tractor was 171.3 ha. Average annual operation days per tractor for those operations were analyzed as 24.1, 28.9, 38.3, 55.4, 33.4, respectively, and total average annual operation days per tractor was 33.6. Average annual operation hours per tractor for them were analyzed as 260.0, 321.6, 408.1, 664.8, 413.8, respectively, and total average annual operation hours per tractor for the all tractors was 377.1. Ranges of operation widths of plow tillage, rotary tillage, forage crop cutting, forage baling, bale wrapping, and manure spreading operations were shown as 1.5~2.6, 2.3~3.0, 1.8~3.2, 1.8~2.0, 1.8~2.3, 3.1~6.6 m, respectively. Ranges of operation speed of plow tillage, rotary tillage, forage crop cutting, forage baling, bale wrapping, and manure spreading were shown as 6~9, 4~11, 9~16, 8~15, 8~17, 12~16 km/h, respectively.

• Magazine of the Korean Society of Agricultural Engineers
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• v.18 no.2
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• pp.4096-4104
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• 1976

This experiment was carried out to investigate the efficient turning method which will be able to use every cutting methods, to calculate the width of the center field which must transpose from rotary cutting method to return cutting method, to investigate the effects of L/W and unit field on the operation efficiency. The results are summarized as follows: 1. In case of cutting in the outer field, the efficient turning method is the "$\alpha$" type turning method (half U-shaped turning method) at the first rotation, is the "$\beta$" type turning method (T-shaped turning method) at the second to fourth rotation. 2. In case of cutting in the inner field, the efficient turning method which takes the least turning time is the "a" type turning method ($\Delta$-shaped turning method). 3. The width of the center field (W') changes by the length-width ratio (L/W) and width (W), W' is 9.0m in case that L/W is 2.5 and W is 30m. 4. The larger L/W and area of unit field (A) become, the more operation efficiency (E) increases, and the limits that E is affected signicantly by L/W is 2 to 3.5 and A is within 5,000$m^2$. within 5,000$m^2$.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2006.05a
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• pp.381-385
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• 2006

This research introduces easy tool manufacturing method regarding tool manufacturing procedure. In the conventional method, wire cutting machining and lapping operation of corner and render region were performed after shrink-fitting to ensure the accuracy of gear profile. But lapping operation is very difficult due to corner and render is located deep inside of die. In this research, wire cutting operation was performed after $1^{st}$ ring was shrink-fitted to ease lapping operation and increase the accuracy of corner radius. Before $2^{nd}$ ring fitting, lapping was completed. Elastic deformation amount due to $2^{nd}$ ring fitting and cold forging was calculated through finite element analysis and wire cutting specification was offset in that amount. Comparison of gear dimension between analysis and forged part ensures the validity of new manufacturing methods.

• Proceedings of the Safety Management and Science Conference
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• 2008.11a
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• pp.421-427
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• 2008

In manufacturing industry, cutting parameters have an influence on reducing the production cost and time and deciding the quality of a final product However, owing to governmental regulations and the change of owner's cognizance, the machining safety becomes important in those fields relatively. The paper presents an intelligent operation planning system considering machining safety for milling operations. The main issue of the system is to determine the cutting parameters in achieving a balanced consideration of productivity and worker's safety. The detailed algorithm and functions of the developed system is introduced and then discussed.

• Proceedings of the Optical Society of Korea Conference
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• 1990.02a
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• pp.37-41
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• 1990

The quality of cutting surface such as surface roughness, heat affected zone, serf width can be improved by controlling the parameters of cuting process. These parameters includes cutting velocity, laser beam power, material depth and assistant gas. Thermodynamic analysis and systematical experiments are attempted to pedict and determine the optimal cutting condition. There exists the optimal cutting condition to ensure high quality surface. Under this operation, the minimum surface roughness of the mild steel, the stainless steel and the titanium becomes 3.8${\mu}{\textrm}{m}$ 13${\mu}{\textrm}{m}$ and 10${\mu}{\textrm}{m}$ respectively.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1991.04a
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• pp.334-340
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• 1991

The information with regard to the working rance of lathe, cutting tool, cutting condition is managed as detabase system for turning operation. Date with regard to the working range of lathe, cutting tool, cutting condition are stroed by the DBMS(Data Base Management System) and can be added, modified, deleted and retrieved. Data stored in database system are searched to select the most proper cutting tool and cutting condition with the input data fed from the design stage. The system developed in this work is operated by the pull down menu on the IBM PC/AT personal computer, or compatible series.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.9
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• pp.191-199
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• 1999

In the continuous cutting process such as turning operation, chip control is thought very important to achieve the unmanned manufacturing system. The prediction of chip breakage under the given conditions is a substantial element for chip control. In this paper, a systematic approach to know the chip breaking region is represented under the concept of equivalent parameters. to Verify the suggested model, cutting experiments are executed with a commercial type and two other type chip breakers which have modified chip breaker parameters such as land width, groove width and nose radius. predicted chip breaking regions using the 3D cutting model agrees with those obtained from the experiments.

• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 1993.10a
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• pp.666-675
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• 1993

In order to prevent bodily injuries frequently suffered in using bush cutters, especially from spattered stones, we developed a unique new cutting system equipped with a fixed blade on top of the rotary blade, and checked into the mowing performance of the cutter. From experimental test of mowing efficiency and measuring test of physical stress (O$_2$ consumption and heartbeat rates) , the new cutting system with a fixed blade proved that it keeps good cutting performance with lower peripheral speed of the rotary blade(22m/sec), compared to that of ordinary cutting blade, yielding more safety in operation. Weight of the cutter head is, however, heavier than that of ordinary machine by about 70% which increased a physical stress on the operator with slightly faster heartbeat rates. In mowing along edge of concrete wall, the operator enjoyed using the cutter with no anxiety , owing to function of the fixed blade.