• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.10
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• pp.75-82
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• 2019

Few studies have been conducted regarding theoretical turning force modelling while considering cutting constant. In this paper, a new cutting force modelling technique was suggested which considers the specific cutting force coefficients for turning. The specific cutting force is the multiplication of the cutting force coefficient and uncut chip thickness. This parameter was used for experimental modelling and prediction of theoretical cutting force. These coefficients, which can be obtained by fitting measured average forces in several conditions, were used for the formulation of three theoretical cutting forces for turning. The cutting force mechanism was verified in this research and its results were compared with each of the experimental and theoretical forces. The deviation of force was incurred by a small amount in this model and the predicted force considering feed rate, nose radius, and radial depth shows a physical behavior in main force, normal force, and feeding force, respectively. Therefore, this modelling technique can be used to effectively predict three turning forces with different tool geometries considering cutting force coefficients.

• Journal of the Korean Society for Precision Engineering
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• v.2 no.2
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• pp.43-59
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• 1985

In relation to the machinability of drilling operation, experiments were made to investigate the effect of cutting condition on static as well as dynamic cutting resistances in cutting plane carbon steel (SM 45 C) with H.S.S. twist drills. The results were as follows. 1) The static cutting resistances on carbon steel can practically be calculated by the following equations which were derived from experimental result. The deviation from the experimental values was less than 8% and 13% for cutting torque and thrust respectively. For cutting torque M: M=0.019 $H_B\;{f^{0.68}d^{1.68}$ For thrust T: T=0.400406 $r^{0.6}d^{0.68}$ + 0.1835 $H_BC^2$(where $H_B$: Brinnel hardness) 2) The static components of cutting resistance are increased exponentially with increasing drill diameter and feed rate. On the effect of drill diameter, the dynamic components of torque are decreased with increasing dirll diameter because of rigidity, the dynamic components of thrust being not effected with the changes. 3) As feed rates increase, the dynamic components of torque rather decrease although its changes on thrust components are unstable. 4) The static components of cutting resistance and dynamic component of torque are slightly decreased in accordance with the increase of spindle speed although its dynamic thrust components are not effected by the spindle speed.

• Transactions of Materials Processing
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• v.29 no.3
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• pp.144-150
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• 2020

In this paper, we propose the generation of a double enveloping worm thread profile with a non-developable ruled surface. Thread surface machining cuts all the way from the tip to the tooth root at one time, like full-face contact machining, rather than cutting several times like point machining. This cutting can reduce the cutting duration and achieve the smooth surface that does not require a grinding process for the threaded surface. The mathematical model of the cutting process was developed from theoretical equations, and the tooth surface was generated using two parameters and modeled in the CATIA using the generated Excel data. Additionally, the machining process of the worm was simulated in a numerical control simulation system. To verify the validity of the proposed method, the deviation between the modeling and the workpiece was measured using a 3D measuring machine.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.24 no.4
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• pp.428-433
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• 2015

A non-symmetric laser beam was used for cutting a thin glass substrate and its effect was investigated. In laser cutting of brittle materials, controlling crack initiation on the surface is crucial; however, it is difficult to ensure that crack propagation occurs according to a designed laser path. A lot of deviation in crack propagation, especially at the edge of the substrate, is usually observed. A non-symmetric laser beam generates a non-uniform energy distribution, which enhances directional crack propagation. A 20-W pulsed YAG laser was used for cutting a thin glass substrate. Parametric analysis was carried out and the crack control of the non-symmetric laser beam was improved. A theoretical model was presented and the limitations of the proposed process were also discussed.

• The Journal of Korea Robotics Society
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• v.19 no.3
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• pp.244-253
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• 2024

This paper presents a novel stem-cutting device using a twisted string actuation system combined with the cinch bag-typed gripper proposed in previous research. The suggested cutting device was developed to cut the stem of a tomato using two motors. The relationship between contact time and motor angle was mathematically induced, and the contacting time was verified through the experiments. The contact time has decreased as the offset of each pair of strings at the disk increases. The contact time and its deviation were reduced by increasing the radius of the twisted string bundle, and the motor torque to exert an equivalent cutting force was surged at the same time. The proposed cutting mechanism with 16 strands of twisted string bundle and 40 mm of offset can cut the given tomato stems and stalks, exerting up to 132.4 N of cutting force in 4.6 to 6.5seconds.

• Korean Journal of Computational Design and Engineering
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• v.9 no.2
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• pp.158-163
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• 2004

Curve tessellation, which generates a sequence of points from a curve, is very important for curve rendering on a computer screen and for NC machining. For the most case the sequence of discrete points is used rather than a continuous curve. This paper deals with a method of tessellation by calculating the maximal deviation of a curve. The maximal deviation condition is introduced to find the point with the maximal deviation. Our approach has two merits. One is that it guarantees satisfaction of a given tolerance, and the other is that it can be applied in not only a polynomial curve but its offset. Especially the point sequence generated from an original curve can cause over-cutting in NC machining. This problem can be solved by using the point sequence generated from the offset curve. The proposed method can be applied for high-accuracy curve tessellation and NC tool-path generation.

• International Journal of CAD/CAM
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• v.7 no.1
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• pp.21-30
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• 2007

The inverse offset method (IOM) is widely used for generating cutter paths from the point-based surface where the surface is characterised by a set of surface points rather than parametric polynomial surface equations. In the IOM, cutter path planning is carried out by specifying the grid sizes, called the step-forward and step-interval distances respectively in the forward and transverse cutting directions. The step-forward distance causes the chordal deviation and the step-forward distance produces the cusp. The chordal deviation and cusp are also functions of local surface slopes and curvatures. As the slopes and curvatures vary over the surface, different step-forward and step-interval distances are appropriate in different areas for obtaining the machined surface accurately and efficiently. In this paper, the chordal deviation and cusp height are calculated in consideration with the surface slopes and curvatures, and their combined effect is used to estimate the machined surface error. An adaptive grid generation algorithm is proposed, which enables the IOM to generate cutter paths adaptively using different step-forward and step-interval distances in different regions rather than constant step-forward and step-interval distances for entire surface.

• Journal of the Korea Furniture Society
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• v.16 no.1
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• pp.17-23
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• 2005

European maple is famous for the optimum solid wood for making bridge which is the most important part in violin acoustics. This study was carried out to investigate the variation of main features, i. e. annual ring width and cutting direction of costly imported violin bridge blanks and to examine the effect of these features of the blanks on the vibrational characteristics of bridge blanks. Imported violin bridge blanks had somewhat large variation in major macroscopical and physical properties and there was little relationship between annual ring density and weight of maple blanks. Resonant frequency of violin bridge blanks had some positive correlation with weight, however, damping having negative relationship with frequency was seldom affected by any physical properties of the maple blanks. Deviation from the radial cutting of tail side(ray direction from top toward feet on the edge of bridge blank) lowered the resonant frequency. Consequently, weight and ray direction should be taken for the critical quality decisive factors(QDF) of incoming bridge blanks by not only inspectors also luthiers who tune the bridge by shaping and are responsible for the final timbre quality of this complicate instrument.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.2
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• pp.20-26
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• 2013

This study focused on how it affects the surface roughness of work piece in cutting SCM415 steel, widely used steel in industry, by TiCN and TiN tools. Following conclusion was drawn from several experiments. The surface roughness of heat treated workpiece was better than that of non heat-treated materials. Moreover, the roughness of surface roughness(Ra 0.25) on feeding rate of 0.05 was better when it was in wet process, rather than dry process. As the feeding rate increases, TiCN coating tool shows better roughness of surface than TiN tool. Also, in heated treatment, TiCN coating tool shows the least straightness dimension deviation at feeding rate of 0.05, 0.15mm/rev, and concave-like R shape appears by the feeding rate orders of 0.05, 0.15, 0.1, 0.125 and 0.075mm/rev.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.10
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• pp.65-72
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• 1998

The BTA drilling chip is better for deep hole drilling than other self-piloting with pad drilling chips because the large length to diameter ratio allows a unique cutting force dispersion and better supplies the high pressure fluid. Therefore the BTA is useful for many tasks, such as coolant hole drilling of large scale dies, as well as tube seat drilling, which is essential for the heat exchanger, and variable component drilling for automobiles. Deep hole drilling has several significant problems, such as hole deviation, hole over-size, circularity, straightness, and surface roughness. The reasons for these problems, which often result in quality short comings, are an alignment of the BTA drilling system and the unbalance of cutting force by work piece and tool shape. This paper analyzes the properties through an experiment which com¬pared single-edge BTA drills with multiple-edge BTA drills, as well as the shapes of the tools to cause an unbalance of cutting force, and its effect on the precision of the worked hole. Conclusions are as follows. 1) In SMSSC drilling, 60m/min of BTA with single and multi-edged tools proved the best cutting condition and the lowest wear character. 2) The roundness got a little worse as cutting speed was increased, but surface roughness was hot affected. 3) It was proved that the burnishing torque of both drills approached 26%. which is almost the same as the 24% insisted on by Griffiths, and the dispersion characteristic of the multi-edged BTA drill proved better than the single-edge BTA drill.