• Title/Summary/Keyword: Cutting Area

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Assessment of Cutting Performance for SM45C using CNC Lathe (CNC에 의한 SM45C 선삭시 절삭성능 평가)

  • 황경충
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.104-116
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    • 1998
  • This paper provides a review of the performance for SM45C using the CNC lathe. Under the constant cutting area, the tool wear for large feed rate is more than the small feed rate, and the progress goes more rapidly as the cutting speed is increased. This is caused by the friction between the workpiece and the bite. The average cutting force increases as the feedrate increases, and decreases as the cutting speed increases. This is because the effective rake/shear angle becomes smaller as the feedrate becomes larger. The higher is the cutting speed and the aspect ratio (the ratio for depth of cut to feedrate), the lower is the cutting force and the surface roughness. Also, for the optimal selection of the cutting conditions, many experimental graphical data were obtained. That is, the cutting force, the tool life, and the surface roughness were measured and investigated as the depth of cut and the feedrate changed. And the size effect was examined as the depth of the cut varied.

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Drilling force model considering tool wear (마모를 고려한 드릴 절삭력 모델)

  • 최영준;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1042-1047
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    • 2001
  • A mechanistic model is developed to predict the thrust force and cutting torque of drilling process including wear. A mechanistic oblique cutting force model is used to develop the drilling force model. The cutting lips are divided into small elements and elemental forces are calculated by multiplying the specific cutting pressure with the elemental chip area. The specific cutting pressure is a function of chip thickness, cutting velocity, rake angle and wear. The total forces are then computed by summing the elemental forces. Measured cutting forces are in good agreement with the simulated cutting forces.

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Evaluation of Cutting force and Surface accuracy on Drilling process by Temperature variation (온도 변화에 따른 드릴가공의 절삭력 변화와 가공정밀도 평가)

  • 이상천;정우섭;백인환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.895-898
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    • 1997
  • These days, most of new materials, which is in use widely as cutting process materials have a characteristic in common. That is hard cutting. So, it happens that hardness by cutting temperature. And hardness on cutting process has an effect on tool wear or life shortness of tools. To solve these problems hot-machining is proposed. When a material is heated, organization of material is soften. So cutting process becomes easy. When such a hot-machining method applies on drilling process and then heated material is processed, cutting force is less than usual drilling process cutting force. In this paper, when a material is heated, cutting force on drilling process is measured. It is decided that the best suitable temperature area. And it suggest that the better hot-machining condition as surface accuracy is measured.

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A Study on the Cutting Resistance Characteristics of Hardended Steel according to Engagement Condition (물림조건에 따른 경화강의 절삭저항 특성에 관한 연구)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.3
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    • pp.58-65
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    • 1996
  • This thesis is concerned with the study on the characteristics of the cutting resistance occurring in finish machining of hardened steels such as carbon tool steel and alloy tool steel by a ceramic tool with nose radius. For the purpose, the shape of cutting cross-section made at nose part of the tool was analyzed geometrically and the wear mechanism on the flank face of the ceramic tool is investigated. In order to investigate the characteristics of cutting resistance two categories of cutting conditions are suggested, along with geometrical analysis. One category includes the conventional cutting parameters such as feed and depth of cut, another containing new cutting parameters of thickness of cut and width of cut etc. Thickness of cut width of cut and area of undeformed chip section formed by the condition of engagement between workpiece and cutting tool are determined as the function of feed, depth of cut and nose radius of cutting too, And an effective approach angle is determined by depth of cut and nose radius.

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A Study on the Early Fracture Characteristics of Ceramic Tool for Carbon Tool Steel (탄소공구량에 대한 세라믹공구의 초기파손 특성에 관한 연구)

  • Kim, Kwang-Lae;Ryu, Bong-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.6
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    • pp.112-119
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    • 1995
  • Early fracture and cutting force of ceramic tool for hardened STC3 steel was investigated in this study. It was found that early fracture of ceramic tool was mostly occurred before normal wear was progressed beyond a critical cutting speed and normal wear was performed under the critical cutting speed. The relationships among critical cutting speed, which was a cause of early fracture, suggested cutting cross section, that is, maximum thickness of cut and width of cut, and cutting force were examined. The following conclusions were obtained: (1)Critical cutting speed showed a high value in the case of small maximum thickness of cut and large nose radius, but was not influenced by width of cut, (2)Principal, feed and radial force, respectively, showed the proportional value to constant cutting area, width of cut and maximum thickness of cut orderly, (3)Occurrence of early fracture was dependent upon radial force.

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Mechanical Properties Change of the Slacks Knee Part by the Bending Time (굽힘반복에 따른 슬랙스 무릎부위의 역학적특성 변화)

  • Lee, Joung-Suk;Kwon, Hyun-Sun;Sung, Su-Kwang
    • Fashion & Textile Research Journal
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    • v.6 no.4
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    • pp.497-502
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    • 2004
  • The mechanical properties of jean slacks to the type of cutting lines in knee region and the bending time, after doing bending 0 times, 500 times, and 1500 times, the effects of whether or not cutting line, the fabric direction of the cutting area, and the number of cutting lines were investigated for tensile, shearing, compression, and mixing value of mechanical properties. The results are as follows: EM to bending times were larger in order of weft

Cutting Propagation of Dendropanax morbifera $L_{EV}$. (황칠나무 삽목번식에 관한 연구)

  • Choi, Seong-Kyu
    • Korean Journal of Medicinal Crop Science
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    • v.6 no.4
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    • pp.251-257
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    • 1998
  • This experiment was carried out to establish cutting propagation method of dendropanax morbifera $L_{EV}\$. at Wando in Chonnam, native area. The hardwood cutting and the greenwood cutting were able to be used as propagation method, but callus formation and rooting ratio in the greenwood cutting were higher than in hardwood cutting. The optimum cutting time was February to middle of March in hardwood cutting and July to August in greenwood cutting. The earthen-ball cutting method was better than normal cutting method in callus formation and rooting ratio. The rooting in different bed soils was the best at sand-loam soil. The application of IBA 100ppm promoted rooting.

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A Basic Study on Burr Formation of Micro Cutting Process with the Ferrous Metal at tow Temperature (철계 금속 마이크로 절삭 가공시 저온 환경에서의 버 발생에 관한 기초연구)

  • Kim, G.H.;Kim, D.J.;Sohn, J.I.;Yoon, G.S.;Heo, Y.M.;Cho, M.W.
    • Transactions of Materials Processing
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    • v.18 no.2
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    • pp.166-171
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    • 2009
  • In this paper, a basic study on micro cutting process with SM20C at low temperature environment was performed. In macro cutting fields, the cryogenic cutting process has been applied to cut the refractory metal but, the serious problem may be generated in micro cutting fields by the cryogenic environment. However, if the proper low temperature is applied to micro cutting area, the cooling effect of cutting heat is expected. Such effect can make the reduction of tool wear and burr formation. For verifying this possibility, the micro cutting experiment at low temperature was performed and SEM images were analyzed.

Feed Optimization for High-Efficient Machining in Turning Process (선삭 공정에서의 고능률 가공을 위한 이송량의 최적화)

  • Kang, You-Gu;Cho, Jae-Wan;Kim, Seok-Il
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1338-1343
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    • 2007
  • High-efficient machining, which means cutting a part in the least amount of time, is the most effective tool to improve productivity. In this study, a new feed optimization method based on the cutting power regulation was proposed to realize the high-efficient machining in turning process. The cutting area was evaluated by using the Boolean intersection operation between the cutting tool and workpiece. And the cutting force and power were predicted from the cutting parameters such as feed, depth of cut, spindle speed, specific cutting force, and so on. Especially, the reliability of the proposed optimization method was validated by comparing the predicted and measured cutting forces. The simulation results showed that the proposed optimization method could effectively enhance the productivity in turning process.

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The Prediction of the Cutting Characteristics in Cryogenic Cutting Using Neural Network (신경회로망을 이용한 극저온 절삭특성의 예측)

  • Kim, Chill-Su;Oh, Sueg-Young;Oh, Sun-Sae
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.10
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    • pp.62-70
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    • 1996
  • We experimented on cutting characteristics-cutting force, behavior of cutting temperature, surface roughness. chip thickness under low temperature, which generated by liquid nitrogen(77K). The work-pieces were freezed to-195 .deg. C and liquid nitrogen was also sprinkled on cutting area in order to decrease an experimental error of machining in low temperature. The workpiece was became to -195 .deg. C in5 minutes. In cooled condition surface roughness of workpiece was better than normal condition. In addition, we investigated the possibility that surface roughness of workpiece and cutting force can be predicted analyzing cutting conditions by the trained neural network.

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