• Title/Summary/Keyword: Cutting Angle

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The Shear and Friction Characteristics Analysis of End-Milling (엔드밀링의 전단특성 및 마찰특성 해석)

  • Lee, Yeong-Mun;Song, Tae-Seong;Sim, Bo-Gyeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.10
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    • pp.1520-1527
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    • 2001
  • In end milling process the undeformed chip thickness and the cutting force components vary periodically with phase change of the tool. In this study, up end milling process is transformed to the equivalent oblique cutting. The varying undeformed chip thickness and the cutting force components in end milling process are replaced with the equivalent average ones. Then it can be possible to analyze the chip-tool friction and shear process in the shear plane of the end milling process by the equivalent oblique cutting model. According to this analysis, when cutting SM45C steel, 72% of the total energy is consumed in the shear process and the balance is consumed in the friction process.

Analysis on the Precision Machining in End Milling Operation by Simulating Surface Generation (엔드밀 가공시 표면형성 예측을 통한 정밀가공에 관한 연구)

  • Lee, Sang-Kyu;Ko, Sung-Lim
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.4 s.97
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    • pp.229-236
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    • 1999
  • The surface, generated by end milling operation, is deteriorated by tool runout, vibration, tool wear and tool deflection, etc. Among them, the effect of tool deflection on surface accuracy is analyzed. Surface generation model for the prediction of the topography of machined srufaces has been developed based on cutting mechanism and cutting tool geometry. This model accounts for not only the ideal geometrical surface, but also the deflection of tool due to cutting force. For the more accurate prediction of cutting force, flexible end mill model is used to simulate cutting process. Computer simulation has shown the feasibility of the surface generation system. Using developed simulation system, the relations between the shape of end mill and cutting conditions are analyzed.

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The Analysis of Joint Motion of Lower Extremities to Running Velocities and Cutting Angles (달리기 속도와 방향전환 각도에 따른 하지관절 움직임 분석)

  • Kwon, Oh-Bok;Jung, Chul-Jung
    • Korean Journal of Applied Biomechanics
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    • v.17 no.1
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    • pp.9-16
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    • 2007
  • Cutting movements frequently occur in sports and influence much Lower Extremity injuries. The purpose of this study was to compare joint motion of lower extremities to cutting angles and running velocities. Seven male subjects performed cutting movements to three angles($0^{\circ}$, $30^{\circ}$, $60^{\circ}$). Subjects were instructed to run five meters at a speed of 2.5m/s and 4.5m/s before contacting their right foot on the force plate and then change direction to the left. The Peak hip, knee and ankle joint kinematics were influenced according to the running velocities and cutting angles. In conclusion, Fast running velocity and cutting angle will may influence on the lower extremity joint instability on real game situation.

Angle Calculation Rotation Angle of One-axis Manipulator in Laser Module (레이저모듈에서의 1-축 틸팅의 회전각 계산)

  • Jung, Dong-Won;Kim, Dong-Hong;Kim, Bong-Chun;Kim, Dong-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.5
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    • pp.506-509
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    • 2012
  • Laser assisted machining is the processing method that preheating brittle materials by laser heat source and cutting the soften area. This processing applied to various industries because it can be cutting difficult-to-cut materials. However, the laser assisted machining appeared the limitations of processing for equipped with the spindle. So, it assumed separate model that spindle and laser assisted machining. In feed, the calculation of changing the angle of the laser module according to preheat point and the shape of the feed is important and it tried easy calculating changing angle of 1-axis Manipulator in separate model. In 3 types feed shape, angle of 1-axis Manipulator was calculated when fixed and moved in the outside of spindle. In this study, suggest 2 types of methods for laser module when fixed and moved.

Experiment Analysis of the Burr Formation on the Inclined Exit Surface in Drilling (경사진 출구면에서 드릴 버 형성에 관한 실험적 고찰)

  • Kim, Byung-Kwon;Ko, Sung-Lim
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.9 s.186
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    • pp.47-53
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    • 2006
  • An Experiment was carried out to find the scheme far minimization of burr formation on inclined exit surface in drilling. Several drills with different geometry are used for drilling the workpiece with inclined exit surface. Step drills are specified with step angle and step size. The influence of the inclination angle of exit surface on burr formation was observed, which enables to analyze the burr formation mechanism on inclined exit surface. Along the edge on the inclined exit surface, burrs are formed by the bending deflection to feed direction and also burrs are formed in exit direction of cutting edge. To minimize the burr formed in feed direction, the corner angle which is formed by the inclination angle and step angle must be large enough not to be bent to burr. By decreasing step angle of drill and decreasing the distance between two axes of two holes, burr formation at the intersecting holes can be minimized. Burr formation mechanisms are analyzed according to the drill geometries and cutting conditions. Several schemes far burr minimization on inclined exit surface were proposed.

A Study on the Minimum Scheme of Burr Generation on Working Condition and Specimen Shape for in the Pure Aluminium(A1050) (순알루미늄(A1050)의 가공조건과 시험편 형상에 따른 버어생성의 최소화에 관한 연구)

  • 이광영;서영백;박흥식;전태옥
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.34-40
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    • 1998
  • The burr produced on piece part edges in machining operations must be removed for most parts to function effectively. Although considerable cost have been expended in improving deburring methods, little energy has been applied toward minimizing burrs. This study has been carried out to prevent the burrs produced on pure aluminium under various working condition and specimen shape in turning operations. The computer image processing system was used for measurement of size of burr, such as burr length, burr depth and burr area. The size of burr showed a decreasing tendency with the increase of rake angle and side cutting angle but it increased rapidly with the increase of depth of cut and the cutting speed has no effect on size of burrs. The size of burr rapidly decreased with the increase of edge angle and burrs are not occurred if edge angle is over 80$^{\circ}$.

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Drilling Characteristic depend on the Orientation Angle of CFRP Composite material (CFRP복합재료의 적층각에 따른 가공 특성)

  • 정성택;박종남;김선진;조규재
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.649-654
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    • 2002
  • In recent days the more use of CFRP composite is in the airplane, automobile, and sport goods , etc., the more necessity of research on it in this engineering. In this research, the CFRP composite specimen are fabricated by 48 CFRP plies with 8 orientation angles, and the specimens are drilled with 3 tools. The results are analyzed with consideration of cutting force, type of tools and fabrication condition. The specimens with each drilling conditions are also investigated with SEM. The optimal drilling conditions such as drill types and cutting fence with respect to the fabricating condition are studied.

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Machinability of Sintered Carbon (탄소 소결체의 피절삭성)

  • 김성청
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.1
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    • pp.69-76
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    • 1997
  • This paper deals with the machinability based on turning and drilling tests. The main conclusions obtained were as follows. (1) Turning : The roughness of Machined surface decreases with the increase of the rake angle of tools, and the tool wear becomes smaller with the decrease of the rake angle. When the feed rate becomes larger, the fracture of work material in the vicinity of the cutting edge occurs on a larger scale, eventually decreasing tool wear. (2) Drilling : Considering both tool life and productivity, it is reasonable to cut with the high cutting speed and feed rate. The tool wear increases with the increase of feed rate, and the tendency of feed rate on tool wear becomes stronger at the cutting speed $\geq$30m/min.

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Burr formation experiment in drilling on the inclined exit surface (경사진 출구면에서 드릴 버 형성에 관한 실험적 고찰)

  • Kim B.K.;Ko S.L.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1253-1256
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    • 2005
  • An Experiment was carried out to study burr minimization in drilling on the inclined exit surface. Several different drills, exit surface angles and cutting conditions were selected to determine their influences on burr formation. In drilling operation, there are not only flat exit surfaces but also inclined exit surfaces which is described as inclination angle. Inclination of exit surface causes a quiet different burr formation when comparing with flat surface. Burr formation mechanisms are analyzed according to the drill geometries and cutting conditions. Several schemes for burr minimization on inclined exit surface were proposed. Burr geometry in each drill and cutting condition are measured by laser measurement system.

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A Study on the Drilling CFRP Composite laminates fabricated with Orientation Angle (CFRP 복합재료의 배열각에 따른 드릴가공에 관한 연구)

  • 정성택;박종남;조규재
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.960-963
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    • 2002
  • In recent days the more use of CFRP composite is in the airplane, automobile, and sport goods, etc., the more necessity of research on it in this engineering. In this research, the CFRP composite specimen are fabricated by 48 CFRP plies with 8 orientation angles, and the specimens are drilled with 3 tools. The results are analyzed with consideration of cutting force, type of tools and fabrication condition. The specimens with each drilling conditions are also investigated with SEM. The optimal drilling conditions such as drill types and cutting force with respect to the fabricating condition are studied.

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