• 한국생산제조학회지
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• 제8권5호
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• pp.25-29
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• 1999

Machining process introduces thermal deformation of a cutter which affects the surface finish of the workpieces. By measuring the temperature distribution f the cutter thermal stress and deformation of the cutter are simulated. In addition surface roughness of workpiece is simulated by the surface-shaping system. The result shows that thermal deformation deteriorates the surface roughness.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2004년도 춘계학술대회 논문집
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• pp.21-26
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• 2004

This research presents a modeling and a manufacturing method of insert type milling cutters such as face cutter, flat endmill and ball endmill. The methods introduced in this paper adopts the multi-tasking 5-axis machining that is increasing machining accuracy of holder and position accuracy of bolting points. So this can be used in the basic document of the total package program that involves modeling and manufacturing module in various insert cutters.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1996년도 추계학술대회 논문
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• pp.79-84
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• 1996

Recently a symmetric and non-symmetric profile of screw rotor has been designed in the interior. Howere the processing method of screw rotor and the cutter design for screw rotor were not studied. Therefor we could not make the shape of the screw rotor designed by profile function with computer. In this study we have made cutter profile design program and manufactured cutters for screw rotors using H.S.S We machined screw rotors of symmetric 4x6 profile non-sysmmetric 4x6 profile with almighty milling machine.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1998년도 추계학술대회 논문집
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• pp.97.2-101
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• 1998

Machining process introduces thermal deformation of a cutter, which affects the surface finish of the workpieces. By measuring the temperature distribution of the cutter, thermal stress and deformation of the cutter are simulated. In addition, surface roughness of workpiece is simulated by the surface-shaping system. The result shows that thermal deformation deteriorates the surface roughness.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1994년도 추계학술대회 논문집
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• pp.907-912
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• 1994

Recently, a symmetric and non-symmetric profile of screw rotor has been designed in the interior. However the processing method of screw rotor and the cutter design for screw rotor were not studied. Therefore we could we could not make the shape of the screw rotor designed by profile function with computer. In this study, we have made cutter profile design program, and manufactured cutters for screw rotors using H.S.S. We have machined screw rotorts of symmetric 4*6 profile, non-symmetric 4*6 profile with almighty milling machine.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집C
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• pp.485-491
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• 2001

This paper describes the development of simulation program which is able to design cutter profiles and 3-dimensional geometry for rotors in screw compressor. Based on the symmetric rotor profiles developed previously, cutters are designed and 3-dimensional geometries of rotors are generated used by simulation program. Symmetric rotors are manufactured by a universal milling machine, and surface geometries of them are measured by a 3-dimension scanner. It is shown that simulation program developed is useful to design cutter for rotor manufacturing and to generate the 3-dimensional helicoid geometry of rotor in screw compressor.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집C
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• pp.235-239
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• 2001

Finding intersection point between a surface and a line is one of major problem in CAD/CAM. The intersection point could be found in an exact form or with numerical method. In this paper, the exact solution of the intersection point between a ruled surface which is generated by the movement of an endmill and the z-direction vector is presented. The cutter swept surface which is a ruled surface and the Z-direction vector are represented with parametric equations. With the nature of parametric equations, the geometric properties at the intersection point are easily acquired.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.1893-1896
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• 2005

Cutting force and face roughness have the largest influence on precision of a structure or processing efficiency in cutting processing. Thus cutting force model and face roughness model are necessary for this interpretation. In this paper, tool path model and face roughness model which consider the blade number of a tool and a revolution speed of tool and workpiece in the worm processing using side milling cutter are presented. This model was used to forcast the cusp. Experimental results show that the predicted cusp coincides with experimental one.

• 한국정밀공학회지
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• 제21권12호
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• pp.21-28
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• 2004

In modem manufacturing industries such as the airplane and automobile, aluminum alloys which are remarkable in durability have been utilized effectively. High-speed machining technology for surface roughness quality of workpiece has been applied in these fields. Higher cutting speed and feedrates lead to a reduction of machining time and increase of surface quality. Furthermore, the reduction of time required for polishing or lapping of machined surfaces improves the production rate. Traditional milling process for high speed cutting can be machined with end mill tool. However, such processes are generally cost-expensive and have low material removal rate. Thus, in this paper, face milling cutter which gives high MRR has developed face milling cutter body for the high speed machining of light alloy to overcome the problems. Also vibration experiment to detect natural frequency in free state and frequency characteristics during machining are performed to escape resonance.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.237-240
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• 2004

Indexable end mills, which consist of inserts and cutter body, have been widely used in roughing of parts in the mold industry. The geometry and distribution of inserts on cutter body are determined by application. This paper proposes analytical cutting force model for indexable flat end-milling process. Developed cutting force model uses the cutting-condition-independent cutting force coefficients and considers runout, cutter deflection and size effect for the accurate cutting force prediction. Unlike solid type endmill, the tool geometry of indexable endmill is variable according to the axial position due to the geometry and distribution of inserts on the cutter body. Thus, adaptive algorithm that calculates tool geometry data at arbitrary axial position was developed. Then number of flute, angular position of flute, and uncutchip thickness are calculated. Finally, presented model was validated through some experiments with aluminum workpiece.