• 한국전산유체공학회:학술대회논문집
• /
• 2011.05a
• /
• pp.518-522
• /
• 2011

Cartesian grid system has mainly been used in the casting simulation even though it does not nicely represent sloped and curved surfaces. These distorted boundaries cause several problems. A special treatment is necessary to clear these problems. A cut cell method on Cartesian grids has been developed to simulate three-dimensional mold filling Cut cells at a cast-mold interface are generated on Cartesian grids. Governing equations were computed using volume and areas of cast at cut cells. In this paper, we propose a new method that can consider the cutting cells which are cut by casting and mold based on the patial cell treatment (PCT). This method provides a better representation of geometry surface and will be used in the computation of velocities that are defined on the cell boundaries in the Cartesian gird system. Various test examples for several casting process were computed and validated. The analysis results of more accurate fluid flow pattern and less momentum loss owing to the stepped boundaries in the Cartesian grid system were confirmed. We can know the momentum energy at the cut cell is conserved by using the cut cell method. By using the cut cell method. performance of computation gets better because of reducing the whole number of meshes.

• Proceedings of the Korea Water Resources Association Conference
• /
• 2008.05a
• /
• pp.1752-1756
• /
• 2008

A simple, accurate and efficient mesh generation technique, the cut-cell method, is able to represent an arbitrarily complex geometry. Both structured and unstructured grid meshes are used in this method. First, the numerical domain is constructed with regular Cartesian grids as a background grid and then the solid boundaries or bodies are cut out of the background Cartesian grids. As a result, some boundary cells can be contained two numerical conditions such as the flow and solid conditions, where the special treatment is needed to simulate such physical characteristics. The HLLC approximate Riemann solver, a Godunov-type finite volume method, is employed to discretize the advection terms in the governing equations. Also, the TVD-WAF method is applied on the Cartesian cut-cell grids to stabilize numerical results. Present method is validated for the rectangular dam break problems. Initially, a conventional grid is constructed with the Cartesian regular mesh only and then applied to the dam-break flow simulation. As a comparative simulation, a cut-cell grids are applied to represent the flow domain rotated with arbitrary angles. Numerical results from this study are compared with the results from the case of the Cartesian regular mesh only. A good agreement is achieved with other numerical results presented in the literature.

• Journal of the Korean Society of Hazard Mitigation
• /
• v.8 no.4
• /
• pp.91-100
• /
• 2008

Numerical implementation with a Cartesian cut-cell method is conducted in this study. A Cartesian cut-cell method is an easy and efficient mesh generation methodology for complex geometries. In this method, a background Cartesian grid is employed for most of computational domain and a cut-cell grid is applied for the peculiar grids where the flow characteristics are changed such as solid boundary to enhance the accuracy, applicability and efficiency. Accurate representation of complex geometries can be obtained by using the cut-cell method. The cut-cell grids are constructed with irregular meshes which have various shape and size. Therefore, the finite volume method is applied to numerical discretization on a irregular domain. The HLLC approximate Riemann solver, a Godunov-type finite volume method, is employed to discretize the advection terms in the governing equations. The weighted average flux method applied on the Cartesian cut cell grid for stabilization of the numerical results. To validate the numerical model using the Cartesian cut-cell grids, the model is applied to the rectangular tank problem of which the exact solutions exist. As a comparison of numerical results with the analytical solutions, the numerical scheme well represents flow characteristics such as free surface elevation and velocities in x-and y-directions in a rectangular tank with the Cartesian and cut-cell grids.

• Proceedings of the Korean Society of Propulsion Engineers Conference
• /
• 2010.11a
• /
• pp.760-763
• /
• 2010

The expansion of 1D numerical code to 2D or 3D is needed in order to improve the analysis accuracy of the interior ballistics. The cut cell method has been imposed for the code expansion to multi dimensions. The MUSCL-Hancock scheme as a high resolution method has been selected. A feasibility of the cut cell method has been verified by analyzing the free piston problem.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.36 no.3
• /
• pp.253-258
• /
• 2012

The Cartesian grid system has generally been used in casting simulations, even though it does not represent sloped and curved surfaces very well. These distorted boundaries cause several problems, and special treatment is necessary to resolve them. A cut cell method on a Cartesian grid has been developed for the simulation of threedimensional mold filling. Cut cells at a cast/mold interface are generated on Cartesian grids, and the governing equations are computed using the volume and areas of the cast at the cut cells. In this paper, we propose a new method based on the partial cell treatment (PCT) that can consider the cutting cells which are cut by the cast and the mold. This method provides a better representation of the surface geometry, and will be used in the computation of velocities that are defined on the cell boundaries in the Cartesian gird system. Various test examples for several casting process are computed and validated.

• Journal of Korea Foundry Society
• /
• v.43 no.6
• /
• pp.302-309
• /
• 2023

In general, castings often have complex shapes and significant variations in thickness within a single product, making grid generation for simulations challenging. Casting flows involve multiphase flows, requiring the tracking of the boundary between air and molten metal. Additionally, considerable time is spent calculating pressure fields due to density differences in a numerical analysis. For these reasons, the Cartesian grid system has traditionally been used in mold filling simulations. However, orthogonal grids fail to represent shapes accurately, leading to a momentum loss caused by the stair-like grid patterns on curved and sloped surfaces. This can alter the flow of molten metals and result in incorrect casting process designs. To address this issue, simulations in the Cartesian grid system involve creating a large number of grids to represent shapes more accurately. Alternatively, the Cut Cell method can be applied to address the problems arising from the Cartesian grid system. In this study, analysis results based on the number of grid in the Cartesian grid system for a casting flow analysis were compared with results obtained using the Cut Cell method. Casting flow simulations of actual products during various casting processes were also conducted, and these results were analyzed with and without applying the Cut Cell method.

• Journal of Korea Foundry Society
• /
• v.29 no.1
• /
• pp.33-37
• /
• 2009

Cartesian grid system has mainly been used in the casting simulation even though it does not nicely represent sloped and curved surfaces. These distorted boundaries cause several problems. A special treatment is necessary to clear these problems. In this paper, we propose a new method that can consider the cutting cells which are cut by casting and mold based on the partial cell treatment (PCT). This method provides a better representation of geometry surface and will be used in the computation of velocities that are defined on the cell boundaries in the Cartesian grid system. Various test examples for several casting process were computed and validated. The analysis results of more accurate fluid flow pattern and less momentum loss owing to the stepped boundaries in the Cartesian grid system were confirmed. By using the cut cell method, performance of computation gets better because of reducing the whole number of meshes.

• Proceedings of the KSME Conference
• /
• 2002.08a
• /
• pp.91-94
• /
• 2002

It is important to develop new effective technologies for increasing the interruption capacity and reducing the size of a GCB (Gas Circuit Breaker). It is not easy to test the real GCB model in practice as in theory. Therefore, a simulation tool based on a CFD (Computational Fluid Dynamics) algorithm has been developed to facilitate an optimization of the interrupter. But the choice of grid is not at all trivial in the complicated geometries like a GCB. In this paper, we have applied a CFD-CAD integration using Cartesian cut-cell method, which is one of the grid generation techniques for dealing with complex and multi-component geometries.

• Proceedings of the Korea Water Resources Association Conference
• /
• 2007.05a
• /
• pp.1258-1262
• /
• 2007

수치해석분야에서 가장 난해한 부분은 복잡한 지형을 표현할 수 있는 격자망을 쉽고 간편하게 생성하고 수치모형에 적용하는 것이다. 가장 쉽고 널리 적용되던 직사각형격자망의 한계를 극복하기 위하여 곡선좌표계를 이용하거나, 삼각형 또는 사각형의 불규칙 격자망을 적용하여 복잡한 지형을 표현하는 연구들이 시도되었다. 그러나, 곡선좌표계를 이용하여 지배방정식을 변환하는 방법은 지배방정식이 매우 복잡하고 수치모형의 구성이 난해하며, 불규칙 격자망을 이용한 방법은 계산영역을 적절히 표현하는 격자망을 구성하기 위해서 상당한 노력과 시간이 소요되는 단점이 있다. 이에, 직사각형의 격자망과 비구조 격자망의 장단점을 보완하여 수치격자 구성이 간편하고 지형을 정확히 표현할 수 있는 기법에 대한 연구가 필요한 단계에 이르게 되었다. 본 연구에서는 직사각형 격자를 기본으로 지형을 따라 계산격자를 분할하는 기법인 cut-cell기법을 이용하여 계산격자망을 구성하고, 그 적용성을 검토하였다.

• 한국전산유체공학회:학술대회논문집
• /
• 2009.04a
• /
• pp.116-120
• /
• 2009

A two-dimensional unsteady inviscid flow solver has been developed for the simulation of complex geometric configurations on adaptive Cartesian meshes. Embedded condition was used for boundary condition and a predictor-corrector explicit time marching scheme was used for time-accurate numerical simulation. The Cartesian mesh generator, which was previously developed for steady problem, was used grid generation for unsteady flow. The solver was based on ALE formulation for body motion. For diminishing the effects of cut-cells, the cell merging method was used. Using cell merging method, it was eliminated the CFL constraints. The conservation problem, which is caused cell-type variation around region swept by solid boundary, was also solved using cell merging method. The results are presented for 2D circular cylinder and missile launching problem.