• Title/Summary/Keyword: Cut Surface

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A Study on the Virtual Machining CAM System : Prediction and Experimental Verification of Machined Surface (실 가공형 CAM 시스템 연구: 가공형상의 예측 및 실험 검증)

  • 김형우;서석환;신창호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.961-964
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    • 1995
  • For geometric accuracy in the net shape machining, the problem of tool deflection should be resolved in some fashion. In particular, this is crucial in finish cut operation where slim tools are used. The purpose of this paper is to verify the validity and effectiveness of the prediction model of the machined surface. Experimental results are presented for the cut of steel material with HSS endmill of diameter 6mm on machining center. The results shows that 1) the machining error due totool deflection is serious even in the low cutting load, 2) by using the mechanistic simulation model with experimental coefficients, the machining error was predicted with maximum prediction error of 10% which was significantly reduced to the desired level by the path modification method.

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An Optimal Thresholding Method for the Voxel Coloring in the 3D Shape Reconstruction

  • Ye, Soo-Young;Kim, Hyo-Sung;Yi, Young-Youl;Nam, Ki-Gon
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1695-1700
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    • 2005
  • In this paper, we propose an optimal thresholding method for the voxel coloring in the reconstruction of a 3D shape. Our purposed method is a new approach to resolve the trade-off error of the threshold value on determining the photo-consistency in the conventional method. Optimal thresholding value is decided to compare the surface voxel of photo-consistency with inside voxel on the optic ray of the center camera. As iterating the process of the voxels, the threshold value is approached to the optimal value for the individual surface voxel. And also, graph cut method is reduced to the surface noise on eliminating neighboring voxel. To verify the proposed algorithm, we simulated in the virtual and real environment. It is advantaged to speed up and accuracy of a 3D face reconstruction by applying the methods of optimal threshold and graph cut as compare with conventional algorithms.

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Turning of Magnetic CuFe$_2$O$_4$ Ferrite

  • Lee, Jae-Woo
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.3
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    • pp.56-61
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    • 2002
  • CuFe$_2$O$_4$ ferrite was machined with cermet tools to clarify the machinability. The tool wear became the smallest at the cutting speed of 90m/min with the depth of cut of 0.2mm. The surface roughness became larger with increasing the cutting speed and the chamfer angle of tool. The tool with the chamfer angle of 15° showed the smallest wear. The surface roughness increased almost proportionally with the increase of chip size. The tool wear reduced with increasing feed in the depth of cut not more than 0.2mm.

Analysis of the Characteristic Lines on Geometrical Texture by Ball end Milling (볼엔드밀 가공면의 기하학적 특징선 해석)

  • Jung, Tae-Sung;Choi, In-Hugh;Yang, Min-Yang
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1148-1153
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    • 2003
  • An adequate method for the prediction of machining errors is essential to improve productivity and product quality. But it is known that there is a remarkable difference between values calculated by conventional roughness model and measured values of actual machined surfaces under high efficient cutting condition. This paper introduces the theoretical analysis of characteristic lines of cut remainder to evaluate a geometrical surface roughness accurately. In this study, analytic equations of the characteristic lines are derived from the surface generation mechanism of ball end milling considering the actual trochoidal trajectories of cutting edges. The predicted results are compared with the results of conventional roughness model.

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A Study on the Grinding Characteristics of the Carbon Fiber Epoxy Composite Materials with the Vitrified Bonded Wheel (탄소섬유 에폭시 복합재료 연삭숫돌 선정에 관한 연구)

  • 한흥삼
    • Composites Research
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    • v.13 no.5
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    • pp.44-49
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    • 2000
  • Although the net-shape molding of composites is generally recommended, molded composites frequently requires cutting or grinding due to the dimensional inaccuracy for precision machine elements. The surface roughness and cutting force were also measured to investigate the surface grinding characteristics of the composites using the vitrified bonded wheel (WA, GC). The experiments were performed dry grinding conditions with respect to cutting speed, feed speed, depth of cut of the stacking sequence $[O]_{nT.}$ From the experimental investigation, the optimal conditions both the vitrified bonded wheel WA and GC for the surface grinding are suggested.

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A Study on the Characteristics to working Condition of STD11 in Wire-Cut EDM (Wire-Cut EDM에서 가공조건에 따른 STD11의 가공특성에 관한 연구)

  • Lee, Hong-Gil;Kim, Won-Il;Lee, Yun-Kyung;Wang, Duk-Hyun;Kim, Jong-Up
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.3
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    • pp.5-12
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    • 2005
  • In wire discharge machining which is using STD 11 as die materials, the major factors of machining speed are discharge voltage, discharge current, and discharge time. All of the three factors give the effect. Increasing of the discharge pulse time gets groove width wider and it relatively increases surface roughness and clearance. If no load voltage is decreased, surface roughness is good but it decreases machining speed. If on time is increased, machining speed will get faster and clearance and offset value also get bigger.

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Field Emission from Single-Walled Carbon Nanotubes Aligned on a Gold Plate using Self-Assembly Monolayer

  • Lee, Ok-Joo;Jeong, Soo-Hwan;Lee, Kun-Hong
    • 한국정보디스플레이학회:학술대회논문집
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    • 2002.08a
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    • pp.305-308
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    • 2002
  • Field emission from single-walled carbon nanotubes (SWNTs) aligned on a patterned gold surface is reported. The SWNTs emitters were prepared at room temperature by a self-assembly monolayer technique. SWNTs were cut into sub-micron length by sonication in an acidic solution. Cut SWNTs were attached on the gold surface by the reaction between the thiol groups and the gold surface. The field emission measurement showed that the turn-on field was 4.8 $V/{\mu}m$ at the emission current density of 10 ${\mu}A/cm^2$. The current density was 0.5 $mA/cm^2$ at 6.6 $V/{\mu}m$. This approach provides a novel route for fabricating CNT-based field emission displays.

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Effect of Chip Breaker Shape and Cutting Condition on the Chip Breaking and Surface Roughness (칩브레이커의 형상과 절삭조건이 칩 절단과 표면거칠기에 미치는 영향)

  • 나기철;태순호;이병곤
    • Journal of the Korean Society of Safety
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    • v.9 no.4
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    • pp.17-28
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    • 1994
  • Chip breaking is important in lathe work for maintaining good surface of the products and safety of operator. The purpose of this study is to investigate the performance of chip breaking and chip shape resulted from the carbide inserts with grooved type and obstruction type chip breaker. Experiments have been performed under the following cutting conditions, (1) constant cutting speed with variable depth of cut and feed rate, (2) constant depth of cut with variable cutting speed and feed rate. Also, the flying distance of chip and it's distribution have been investigated. As a results, good performance of chip breaking can be obtained for small radius of curvature and land width of grooved type chip breaker. And the thickness of chip increase with the increase of feed rate and decrease of cutting speed, and the chip breaking becomes easier with the increase of chip thickness due to the large deformation rate. Obstraction type chip breaker shows better performance of surface roughness than the grooved type. The flying distance of the chips over 90% are less than 1 meter, and the distance decreases as the feed rate decreases.

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Screening of Antibrowning Agents for Minimally Processed Vegetables (최소가공채소류에 적합한 갈변방지제의 선발)

  • Park, Woo-Po;Cho, Sung-Hwan;Lee, Dong-Sun
    • Korean Journal of Food Science and Technology
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    • v.30 no.2
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    • pp.278-282
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    • 1998
  • Peeled garlic, soybean sprouts, cut onion and cut green pepper were treated by dipping in solutions of different antibrowning agents, and then stored at $10^{\circ}C$. Surface color and polyphenol oxidase activity of produce were measured through the storage. Tested antibrowning agents include ascorbic acid, citric acid and allyl isothiocyanate. The commodities showed different responses to the antibrowning agent solutions; 1% citric acid for peeled garlic, 1% ascorbic acid for soybean sprouts, 2% citric acid for cut onion, and 1% ascorbic acid for cut green pepper showed better retardation in browning than the other treatments for respective product. For peeled garlic, surface browning was concomitant with increase in polyphenol oxidase activity during storage. On the other hand, there was no positive correlation between surface browning and polyphenol oxidase activity for the other stored products.

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Development of a trench shield machine for the near-surface railway construction (저심도 철도 건설을 위한 트렌치 쉴드 장비 개발연구)

  • Lee, So-Oh;Sagong, Myung;Kim, Sang-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.2
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    • pp.175-187
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    • 2015
  • In this paper, the development of trench shield machine for near-surface railway construction were presented. The Near-surface railway can be constructed by cut and cover construction method, because it is installed at the depth of 5~7 m below roads. The cut and cover construction method mostly use temporary supports. The limitation of the cut and cover method is high installation cost and long construction period. To overcome these disadvantages, development of the trench shield machine is proposed and expected to shorten the construction time and cost of near-surface railway system. The sliding retaining wall of trench shield equipment replaces the role of temporary support (solider piles and lagging) and excavator equiped to the bottom front of the machine shorten the excavation time. This paper deals with design of the bit attached to the excavator and required capacity of the motor.