• Title/Summary/Keyword: Cut Surface

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Experimental study to determine the optimal tensile force of non-open cut tunnels using concrete modular roof method

  • Jung, Hyuk-Sang;Kim, Jin-Hwan;Yoon, Hwan-Hee;Sagong, Myung;Lee, Hyoung-Hoon
    • Geomechanics and Engineering
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    • 제29권3호
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    • pp.229-236
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    • 2022
  • In this study, a model experiment and field experiment was conducted to introduce the optimal tensile force when constructing a non-open cut tunnel according to the ground conditions of sandy soil. CMR (Concrete Modular Roof) method is economical because of the high precision and excellent durability, and corrosion resistance, and the inserted parts can be used as the main structure of a tunnel. In addition the CMR method has a stable advantage in interconnection because the concrete beam is press-fitted compared to the NTR (New Tubular Roof) method, and the need for quality control can be minimized. The ground conditions were corrected by adjusting the relative density of sandy soil during the construction of non-open cut tunnels, and after introducing various tensile forces, the surface settlement according to excavation was measured, and the optimal tensile force was derived. As a result of the experiment, the amount of settlement according to the relative density was found to be minor. Furthermore, analysis of each tensile force based on loose ground conditions resulted in an average decrease of approximately 22% in maximum settlement when the force was increased by 0.8 kN per segment. Considering these results, it is indicated that more than 2.0 kN tensile force per segment is recommended for settlement of the upper ground.

단침보강세라믹공구를 이용한 금형강(SKD61)의 선삭가공 시 표면거칠기에 영향을 미치는 인자 및 회귀방정식 도출 (Extract to Affected Factor to Surface Roughness and Regression Equation in Turning of Mold Steel(SKD61) by Whisker Reinforced Ceramic Tool)

  • 배명일;이이선;김형철
    • 한국기계가공학회지
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    • 제11권4호
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    • pp.118-124
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    • 2012
  • In this study, we turning mold steel (SKD61) using whisker reinforced ceramic tool (WA1) to get affected factor to surface roughness and regression equation. For this study, we adapt system of experiments. Results are follows; From the analysis of variance, it was found that affected factor to surface roughness was feed rate, cutting speed, depth of cut in order. From multi-regression analysis, we calculated regression equation and the coefficient of determination($R^2$). $R^2$ was 0.978 and It means regression equation is significant. Regression equation means if feed rate increase 0.039mm/rev, surface roughness will increase $0.8391{\mu}m$, if cutting speed increase 50m/min, surface roughness will decrease $0.034{\mu}m$, if depth of cut increase 0.1mm, surface roughness will increase $0.0203{\mu}m$. From the experimental verification, it was confirmed that surface roughness was predictable by system of experiments.

PVDF 직선집속 초음파 트랜스듀서에 의한 누설탄성표면파 속도 측정 (LSAW Velocity Measurement by Using a PVDF Line-Focus Ultrasonic Transducer)

  • 윤혁준;하강열;김무준;윤종락
    • 한국음향학회지
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    • 제20권1호
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    • pp.62-67
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    • 2001
  • 직선집속 PVDF 초음파 트랜스듀서를 이용하여 누설탄성표면파 (Leaky Surface Acoustic Wave: LSAW)의 전파속도를 측정하고, 그 결과를 이론해석 결과와 비교하였다. 시료로는 등방성 재료인 구리, 알루미늄 및 용융석영, 이방성 재료인 Z-cut α/sup-/수정을 사용하였다. 측정방법으로는 초점면에 위치한 시료를 트랜스듀서 쪽으로 접근시켰을 때 LSAW가 트랜스듀서의 중심축을 통과한 후 시료표면에서 직접 반사되어오는 종파와 분리되어지는 현상을 이용하였다. 음속의 측정결과는 이론 해석결과와 오차 1%이내에서 잘 일치하였으며,α/sup-/수정의 (0,0,1)면에서는 LSAW 외에 의사누설탄성표면파 (Leaky Pseudo Surface Acoustic Wave : LPSAW)가 전형적인 6-fold 이방성을 가지고 전파됨을 알 수 있었다.

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평면 엔드밀의 최적 가공조건을 위한 실험계획법의 적용 (Application of Design of Experiment Optimum Working Condition in Flat End-Milling)

  • 이상재;배효준;서영백;박흥식;전태옥
    • 한국기계가공학회지
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    • 제2권3호
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    • pp.20-25
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    • 2003
  • The End-milling has been widely used in the industrial world because it is effective to cutting working with various shape. Recently the end-milling is demanded the high-precise technique with good surface roughness and rapid manufacturing time for precision machine and electronic elements. The cutting working of end-milling such as, cutting direction, revolution of spindle, feed rate and depth of cut have an effect on optimum surface roughness. This study was carried out to decide the working condition for optimum surface roughness and rapid manufacturing time by design of experiment and ANOVA. From the results of this study, the optimum working condition for end milling is upward cutting in cutting direction, 600rpm in revolution of spindle, 240mm/mm in feed rate, 2mm in axial depth of cut and 0 25mm in radial depth of cut. The design of experiment has become an useful method to select optimum working condition mend-milling.

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Development of Nondestructive Grouping System for Soil Organic Matter Using VIS and NIR Spectral Reflectance

  • Sung J.H.
    • Agricultural and Biosystems Engineering
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    • 제6권1호
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    • pp.15-21
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    • 2005
  • This study was conducted to develop a nondestructive grouping system for soil organic matter using visible (VIS) and near infrared (NIR) spectroscopic method. The artificial light was irradiated on the cut soil surface at 15 to 20 cm depths to reduce the errors of light at open field. The reflectance energy from the cut soil surface was measured to group the soil organic matter using VIS/NIR light sensor with narrow band pass filter. From reflectance spectra of soil samples, the sensitive wavelengths for measuring the soil organic matter were selected and compared to previous research results. The grouping system for soil organic matter consisted of light sensor with band pass filter measuring the reflectance energy of the cut soil surface, global positing system (GPS), analog-to-digital (AD) converter, computer and operating software. The regression models to predict the soil organic matter were developed and evaluated. From field test, the accuracies of the developed light sensor system were 81.3% for five-stage grouping of the soil organic matters and 91.0% for three-stages grouping of the soil organic matters, respectively. It could be possible to support the decision making for variable rate applications with the developed grouping system for soil organic matter in precision agriculture.

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엔드밀 가공에서 2축 절사력 PI 제어를 통한 커터 런아웃 제거에 관한 연구 (Cutter Runout Elimination in End Milling through Two-Axes PI Force Control)

  • 노종호;황준;;정의식
    • 한국정밀공학회지
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    • 제16권6호
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    • pp.83-89
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    • 1999
  • This paper presents the in-process runout compensation methodology to improve the surface quality of circular contouring cut in end milling process. The runout compensation system is based on the manipulation of workpiece position relative to cutter in minimizing the cutting force oscillation at spindle frequency. the basic concept of this approach is realized on a end milling machine whose machining table accommodates a set of orthogonal translators perpendicular to the spindle axis. The system performed that measuring the runout related cutting force component, formulating PI controlling commands, and the manipulating the workpiece position to counteract the variation of chip load during the circular contouring cut. To evaluate the runout compensation system performance, experimental study based on the implementation of two-axes PI force control is presented in the context of cutting force regulation and part surface finish improvement.

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강우침투로 인한 대절취사면의 붕괴안정성검토 및 대책 (Stability Analysis and Reinforcement of Large Excavated Slope considering Precipitation Infiltration in Rainy Season)

  • 천병식;최현석
    • 한국구조물진단유지관리공학회 논문집
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    • 제4권1호
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    • pp.101-110
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    • 2000
  • In case heavy rainfall is a key factor of slope failure, the failure zone is usually developed within the depth of 3~5m from the ground surface regardless of the location of the watertable. If rainfall is taken into consideration, it is general that the slope stability analysis is carried out under the assumption that the cut slope is saturated to the slope surface or the watertable elevates to a certain height so that ${\gamma}_{sat}$, the unit weight of saturated soil, is used. However, the analysis method mentioned above can't exactly simulate the variation of pore water pressure in the slope and yields different failure shape. The applicability of slope stability analysis method considering the distribution of pore water pressure within the slope with heavy rainfalls, was checked out after the stability analysis of a lage-scale cut slope in a highway construction site, where surface failure occurred with heavy rainfalls. An appropriate slope stabilization method is proposed on the base of the outcome of the analysis.

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차량용 헤드램프의 Cut-off Line에서 색수차 보정 및 평가 (Correction and Evaluation for Color Aberration on the Cut-off Line of a Vehicle Headlamp)

  • 심주용;박성찬
    • 한국광학회지
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    • 제30권1호
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    • pp.8-14
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    • 2019
  • 본 논문에서는 추가적인 광학부품 및 조립공정 없이 차량용 헤드램프의 cut-off line에서 발생하는 색수차를 보정하는 방법과 이를 평가하는 방법을 제안한다. 기하학적인 방법으로 색수차를 보정하기 위해 비구면 프로젝션 렌즈의 볼록면에 tilt를 적용하여 파장별 최대 출사각도의 차이를 줄였으며, 색수차를 평가하기 위한 위치와 광도를 정하고 색 좌표를 통해 색수차 기준을 제시하였다. 이러한 기하학적인 방법을 이용하여 설계된 자동차용 헤드램프를 평가한 결과 cut-off line의 색수차가 상당히 감소되었음을 확인할 수 있었다.

Co-Cr-Mo 합금의 선삭 가공 특성에 관한 연구 (A Study on the Machining Characteristics of Co-Cr-Mo Alloy in Turning Process)

  • 홍광표;조명우;최인준
    • Design & Manufacturing
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    • 제11권1호
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    • pp.50-54
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    • 2017
  • In this study, researches were conducted as follows. First, as the basic experiment, the cutting speed, feedrate, and the depth of cut were set as the process parameters, and by setting the surface roughness as the factor of measurement for each of the combinations, and the analysis about cutting tendency of the material was conducted by proceeding the turning process of Co-Cr-Mo alloy. Second, by setting the feature of the surface roughness according to the 'turning processing condition' that was confirmed in the previous experiment, and by applying the Taguchi Method, the conditions that influence the features of the surface roughness according to the 'turning processing condition' of Co-Cr-Mo was analyzed, and also by measuring the surface roughness according to each of the 'cutting conditions', the optimal processing condition was generated. As the result of analysis, it was possible to understand that the factor that mostly affects the surface roughness was the cutting speed, followed by the dept of cutting and transfer speed, and as for the optimal processing condition, it was possible to find that the cutting speed was 5,000rpm, and the depth of cut was 0.1mm, and the feedrate was 0.003mm/rev, and the value of the surface roughness at this point is $0.197{\mu}m$.

온라인 방식의 공구경로 계획을 내장한 지능형 NURBS 곡면 보간 시스템 (Intelligent NURBS Surface Interpolation System with Embedded Online Tool-Path Planning)

  • 구태훈;지성철
    • 한국정밀공학회지
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    • 제23권9호
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    • pp.156-163
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    • 2006
  • The purpose of this study is to improve the machining of free-formed NURBS surfaces using newly defined G-codes which can directly deal with shapes defined from CAD/CAM programs on a surface basis and specialize in rough and finish cut. To this purpose, a NURBS surface interpolation system is proposed in this paper. The proposed interpolation system includes online tool-path planning, real-time interpolation and feedrate regulation considering an effective machining method and minimum machining time all suitable for unit NURBS surface machining. The corresponding algorithms are simultaneously executed in an online manner. The proposed NURBS surface interpolation system is integrated and implemented with a PC-based 3-axis CNC milling system. A graphic user interface (GUI) and a 3D tool-path viewer which interprets the G-codes for NURBS surfaces and displays whole tool-paths are also developed and included in our real-time control system. The proposed system is evaluated through actual machining in terms of size of NC data, machining time, regulation of feedrate and cutting force focused on finish cut in comparison with the existing method.