• Title/Summary/Keyword: Cut Rate

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공작기계의 가공 시 열변형에 의한 오차 예측 시스템 개발

  • 안경기;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.257-262
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    • 1997
  • A compact measurement system is developed to measure in-process errors due to thermal deformation of a machine tool, this system is composed of a gauge, 5gap-sensors and a PC. The gauge is made of invar, which is a material that has a very low thermal expansion coefficient. A new neural network model is constructed to estimate thermally induced machine tool errors based on the measured data,the given data,that is a width of cut,a depth of cut, a feed rate, a spindel speed etc, and the calculated data. The detail of the model proposed is described in the paper together with the experimental methodologies using a proposed compact measurement system to examine the validity of the proposed approach.

A study on the nesting S/W development of piece with PC-CADRA (PC-CADRA에서 내부재 부재(PIECE) 네스팀 S/W개발에 관한 연구)

  • 박제웅;한창봉;이현상
    • Journal of Ocean Engineering and Technology
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    • v.11 no.4
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    • pp.239-248
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    • 1997
  • The nesting of parts cut on raw steel plate has been a subject of interest to the shipbuilding industry for many years. "Nesting" is defined operation of layout of the parts on the raw material with minimizing the waste rate. Therefore, it is very important to optimize the cutting area. Since the existing nesting programs are prepared for expensive workstations and the expert, it is needed to develop nesting program for personal computer to improve the technology of small/middle sized shipyards and their productivity. This study involves development and application of appropriate optimization technique to solve the problem of plate nesting. And the appropriate D/B for storing nesting data developed, the function of D/B is introduced in this paper.his paper.

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Development of Tool and Optimal Cutting Condition Selection Program (최적 절삭 조건을 고려한 절삭공구 선정 프로그램 개발)

  • Shin, Dong-Oh;Kim, Young-Jin;Ko, Sung-Lim
    • Journal of Korean Institute of Industrial Engineers
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    • v.26 no.2
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    • pp.165-170
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    • 2000
  • In order to perform a successful material cutting process, the operators are to select the suitable machining tools and cutting conditions for the cutting environment. Up to now, this has been a complicated procedure done by the data in the tool manufacturers' paper catalog and the operator's experiencial knowledge, so called heuristics. This research is motivated by the fact that using computer techniques in processing vast amount of data and information, the operator can determine the tool and cutting condition easily. In the developed program, the selection of milling cutter, insert, and components are combined to provide optimal cutting speed, depth of cut, feed rate, rpm, and power. This program also provides the selection routine for end mill, drilling, turning, and grinding where the suitable tools are selected by workpiece, holder type, cut type, and insert shape.

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Machinability Evaluation of ${Si_3}{N_4}$-hBN Machinable Ceramics Using Experimental Design Method (실험계획법에 의한 ${Si_3}{N_4}$-hBN 머시너블 세라믹스의 절삭성 평가)

  • 장성민;임대일;조명우;조원승
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.291-295
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    • 2002
  • Ceramics are very difficult-to-cut materials because of its high strength and hardness. Their machining process can be characterized by cracking and brittle fracture. Generally, ceramics are machined using traditional method such as grinding and polishing. However, such processes are generally costly and have low material removal rate. In this paper, to develop machinable ceramics those have good machinability without losing their material properties, machinability evaluations are performed by applying the experimental design method. In this paper, to evaluate the machinability of the developed ceramics, various workpieces are machined on the CNC machining center, and surface roughness are measured under predefined process parameters obtained using Taguchi method. And the experimental results are investigated to derive optimum cutting parameters for the given materials.

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A Branch-and-Bound Algorithm for Finding an Optimal Solution of Transductive Support Vector Machines (Transductive SVM을 위한 분지-한계 알고리즘)

  • Park Chan-Kyoo
    • Journal of the Korean Operations Research and Management Science Society
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    • v.31 no.2
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    • pp.69-85
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    • 2006
  • Transductive Support Vector Machine(TSVM) is one of semi-supervised learning algorithms which exploit the domain structure of the whole data by considering labeled and unlabeled data together. Although it was proposed several years ago, there has been no efficient algorithm which can handle problems with more than hundreds of training examples. In this paper, we propose an efficient branch-and-bound algorithm which can solve large-scale TSVM problems with thousands of training examples. The proposed algorithm uses two bounding techniques: min-cut bound and reduced SVM bound. The min-cut bound is derived from a capacitated graph whose cuts represent a lower bound to the optimal objective function value of the dual problem. The reduced SVM bound is obtained by constructing the SVM problem with only labeled data. Experimental results show that the accuracy rate of TSVM can be significantly improved by learning from the optimal solution of TSVM, rather than an approximated solution.

The Reduction Rate of $CO_2$ with Fuel-cut Region Painting on the Road (퓨얼컷 구간 도로표시에 따른 $CO_2$ 배출 저감율)

  • Ko, Kwang-Ho;Yoo, In-Kyoon;Lee, Soo-Hyung;Kim, Je-Won
    • 한국방재학회:학술대회논문집
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    • 2010.02a
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    • pp.45.2-45.2
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    • 2010
  • 자동차 주행 시 엔진회전수가 1,500rpm 이상이고 주행속도가 50km/hr 이상의 조건에서 가속 페달을 밟지 않은 상태로 관성주행(타행주행)을 하면 연료분사량이 "0"이 되고 그에 따라 엔진 배출 $CO_2$ 배출량도 "0"이 된다. 본 연구에서는 고속도로 및 자동차 전용도로에서의 이러한 연료차단(퓨얼컷 fuel-cut) 주행 구간을 찾고 연료차단 기능을 활용하는 경우 그 효과를 평가하였다. 본 시험의 결과 퓨얼컷 주행을 활용하면 약 4~5% 정도의 $CO_2$ 배출량을 줄일 수 있음을 알 수 있었고, 감속의 정도를 도로 상황에 맞게 최적화하는 경우 감소율을 더욱 향상시킬 수 있을 것으로 판단된다. 추후 본 시험의 결과를 이용하여 도로 내리막 구간에서 연료소모량 및 $CO_2$ 배출량을 저감하면서도 과속으로 인한 사고를 예방하는 방안으로 활용할 수 있을 것으로 판단된다.

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P-version finite element analysis of the irregular shaped plater with singularities (특이성을 갖는 비정형 평판의 p-version 유한요소해석)

  • 우광성
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1990.04a
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    • pp.65-69
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    • 1990
  • The elastic analysis of floor slabs using the p-version of finite element method encounters stress singularities at certain types of reentrant corners, openings and cut-outs. Results obtained using the computer code based on C$\^$o/-hierarchic plate element formulated by Reissner-Mindlin theory are compared with theoretical predictions and with computational results reported in the literature. The convergence rate of h-, p- and hp-version can be estimated on the basis of the energy norm in global sense. If accuracy in terns of the number of degrees-of-freedom is used as a criterion, the solutions presented here are the most efficient that have been published up to date. Examples are the rhombic plate with the obtuse angle of 150o and the square plate with cut-outs.

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Pick-up Lens Manufacturing for Optical application using Diamond Turning Process (다이아몬드 터닝가공을 이용한 광정보저장용 픽업렌즈 제작)

  • Kim, J.H.;Kim, S.S.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.04a
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    • pp.47-51
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    • 2004
  • The aspherical lens are used as objective lens of optical pickup. The sample product is made before manufacturing the injection mould of lens to examine the design factor. The optimum cutting conditions of the main spindle speed, the depth of cut, the feed rate are found when we cut PMMA and PC lens sample with ultra-precision SPDT. The demanded surface roughness 10 nm Ra, aspherical form error 0.5 ${\mu}m$ P-V for aspherical lens of optical data storage device are satisfied for PMMA, but not satisfied for PC.

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Analysis of Working Factors for Improvement of Surface Roughness on High Speed End-Milling (엔드밀 고속 가공시 표면정도 향상을 위한 가공인자의 영향 분석)

  • 배효준;박흥식
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.52-59
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    • 2004
  • Recently the high speed end-milling processing is demanded the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. The working factors of high speed end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to analyze the working factors to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on distance of cut, feed rate, revolution of spindle and depth of cut. By design of experiment, it is effectively represented shape characteristics of surface roughness in high speed end-milling. And determination($R^2$) coefficient of regression equation had a satisfactory reliability of 76.3% and regression equation of surface roughness is made by regression analysis.

Numerical Performance Evaluation of an Ultra-small Lapple Cyclone Separator (초소형 Lapple 사이클론 집진기의 수치적 성능평가)

  • Park, Sumin;Kwon, Jae-Sung
    • Journal of the Korean Society of Visualization
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    • v.18 no.3
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    • pp.90-95
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    • 2020
  • The purpose of this study is to numerically evaluate the collection performance of an ultra-small Lapple cyclone separator for 1~10 ㎛ particles introduced at flow rate of 10 L/min. The numerical evaluation reveals that a static pressure drop occurs more dominantly inside of the cyclone separator than at the inlet and the vortex finder. Also a fluid flow in the cyclone separator is confirmed to have a helical structure heading upward in the center of cyclone separator and downward in the vicinity of wall. The investigation on dust collection efficiency of the Lapple cyclone separator shows that particles of 4~8 ㎛ diameters are collected at very lower efficiency than other sizes. Then, the cut-point diameter of the cyclone separator is 1.48 ㎛.