• Title/Summary/Keyword: Curved surface

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Effects of Cu Wire's Shape on the Plating Property of Sn-Pb Solder for Photovoltaic Ribbons

  • Cho, Tae-Sik;Chae, Mun-Seok;Cho, Chul-Sik
    • Transactions on Electrical and Electronic Materials
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    • v.15 no.4
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    • pp.217-220
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    • 2014
  • We studied the plating properties of Sn-Pb solder according to the shape of the Cu wire's cross-section for photovoltaic ribbon. The thickness of the Sn-Pb layer largely decreased to 29% on a curved Cu surface, compared to a flat Cu surface. This phenomenon is caused by the geometrical decrease in the contact angle of the liquid Sn-Pb solder and an increase in the surface energy of the solid/vapor on the curved Cu surface. We suggest a new ribbon's design where the Cu wire's cross-section is a semi-ellipse. These semi-ellipse ribbons can decrease the use of Sn-Pb solder to 64% and increase the photovoltaic efficiency, by reducing the contact area between the ribbon and cell, to 84%. We also see an improvement of reflectivity in the curved surface.

Practical Surface Sculpting Method for the Fabrication of Predefined Curved Structures using Focused Ion Beam

  • Kim, Heung-Bae
    • Applied Science and Convergence Technology
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    • v.25 no.5
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    • pp.92-97
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    • 2016
  • Surface erosion using focused ion beam irradiation is the most promising technology for the realization of micro/nanofabrication. However, accurate fabrication of predefined structures is still challenging. This article introduces a single step surface driving method to fabricated predefined curved structures. The previously reported multi step surface driving method (MSDM) has been modified so that a single ion dose profile can be used instead of multiple ion dose profiles. Experimental realization of the method is presented with the fabrication of predefined curved surfaces as well as reference to surface propagation theory. For the purpose of verification, simulations are performed on the basis of a sound mathematical model.

A Study on the In-line Assessment of Completion for Fabrication of Curved Plates(I) (곡판 가공의 인라인 완성도 평가에 관한 연구(I))

  • Jung, Jae-Min;Park, Chi-Mo;Yang, Park-Dal-Chi
    • Journal of Ocean Engineering and Technology
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    • v.23 no.1
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    • pp.135-139
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    • 2009
  • In the line heating for the plate forming of a ship's hull, an in line assessment of completion is necessary for an automated production system. In the current curved plate forming process, a fabricated plate is compared to a template that is made in the mold loft and is used for the determination of the heating line for the next step. In this paper, a new method is presented for the in line assessment of completion for curved plate forming. This method uses a 3-D scanner. For the registration of the scanned data for a surface and the target surface, the ICP (Iterative Closest Points) method was adopted. A computer program was developed to carry out the registration, check for similarities, visualize the surface, and control the results. This program was applied to a sample curved plate forming process.

Image-Based Approach for Modeling 3D Shapes with Curved Surfaces (곡면을 포함하는 형상의 영상을 이용한 모델링)

  • Lee, Man-Hee;Park, In-Kyu
    • Journal of KIISE:Computer Systems and Theory
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    • v.34 no.1
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    • pp.38-48
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    • 2007
  • In this paper, we propose an image-based method for modeling 3D objects with curved surfaces based on the NURBS (Non-Uniform Rational B-Splines) representation. Starting from a few calibrated images, the user specifies the corresponding curves by means of an interactive user interface. Then, the 3D curves are reconstructed using stereo reconstruction. In order to fit the curves easily using the interactive user interface, NURBS curves and surfaces are employed. The proposed surface modeling techniques include surface building methods such as bilinear surfaces, ruled surfaces, generalized cylinders, and surfaces of revolution. In addition to these methods, we also propose various advanced surface modeling techniques, including skinned surfaces, swept surfaces, and boundary patches. Based on these surface modeling techniques, it is possible to build various types of 3D shape models with textured curved surfaces without much effort. Also, it is possible to reconstruct more realistic surfaces by using proposed view-dependent texture acquisition algorithm. Constructed 3D shape model with curves and curved surfaces can be exported in VRML format, making it possible to be used in different 3D graphics softwares.

Investigation and Analysis on the Surface Morphology of Roof-Top Photovoltaic System (평지붕 설치 태양광시스템의 표면형태 조사·분석)

  • Lee, Eung-Jik
    • Journal of the Korean Solar Energy Society
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    • v.36 no.4
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    • pp.57-65
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    • 2016
  • Domestic photovoltaic system for roof-top is installed towards the south at an angle of 20 to 35 degrees and the shape of PV array is divided into two kinds; a plane shape and a curved shape. This paper aims to understand an actual condition of PV facility and strengths and weaknesses of support structure production and installation and to consider the best PV surface shape by analyzing theoretical logics of these two surface shapes and architectural perspective-based realistic case studies. This study targeted 98 facilities including common houses, public institutions and education institutions. In common houses, all of 59 PV facilities have a plane surface. In public institutions, 7 of 15 PV facilities have a curved array surface and 8 PV facilities have a plane surface. In education institutions, also, 14 of 24 PV facilities have a plane array surface and 10 PV facilities have a curved surface. Most of 98 facilities have a flat roof supporting shape. However, it was found that the curved shape wasn't positive for PV generation due to the change of radial density and it was at least 10 % more expensive to produce its structure. Also, domestic general large single-plate PV facilities have problems of harmony with buildings and wind load. Therefore, it is considered that for fixed-type roof-top PV, a plane PV array shape is good for optimum generation and economic efficiency and a parallel array structure on the roof surface is favorable to wind load and snow load without being a hindrance to the building facade.

Design of Flexible Die Punch and Control System for Three-dimensional Curved Forming Surface (3차원 성형곡면 구현을 위한 가변금형의 펀치 및 제어시스템 설계)

  • Seo, Y.H.;Heo, S.C.;Ku, T.W.;Kim, J.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.20 no.3
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    • pp.206-213
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    • 2011
  • A flexible die, which is composed of a number of punches with adjusted heights to form a three-dimensional curved surface, is a crucial part of a flexible forming technology. In this study, the punch and control system of the flexible die were designed. The flexible die is divided into three modules, namely, punch, control and joint, and the corresponding modules were developed. The punch module materializes a three-dimensional forming surface by the control module, which is composed of an AC servo motor set and a linear guide. The joint module is necessary for the sequential motion between the servo motor set and the punch module. A sequential motion algorithm for the AC servo motor set, that uses the data of the punch relative heights, was also proposed. Finally, a flexible stretch forming test was carried out using the presently designed flexible die.

A Study on Characteristics of Die Finishing Using Conductive Elastic Tool (도전성 탄성공구를 이용한 금형연마 특성에 관한 연구)

  • 황찬해;임동재;정해도
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.96-102
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    • 2000
  • The finishing process for dies and molds is an important process because it has influence on final quality of products. And it is difficult to automatize finishing process so that the process has depended on expert's skill until now. However, recently a study on development of die automatic finishing machine has been progressed, and actually this machine is applied to fabrication of die. But the research about tooling system is not enough and finishing tool must have high machining efficiency and adaptability of curved surface. So, this study investigated the application of conductive elastic tool which is composed of metal-resin bonded pellet and elastic backing material. The metal-resin bonded pellet is used to finish the surface by conventional mechanical grinding or electro-chemial grinding method. And elastic backing material is used to follow the curved surface. So conductive elastic tool has long lifetime, uniform removal rate and adaptability of curved surface.

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A study on the development of polishing robot system attached to machining center for curved surface die (머시닝센터 장착형 곡면금형 연마용 로봇 시스템 개발에 관한 연구)

  • 하덕주;이민철;이만형
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1312-1315
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    • 1996
  • Polishing work for a curved surface die demands simple and repetitive operations and requires much time while it also demands high precision. Therefore it is operated by skilled worker in handiwork. But workers avoid polishing work gradually because of the poor environments such as dust and noise. In order to reduce the polishing time and to alleviate the problem of shortage of skilled workers, researches for automation of polishing have been pursued in the developed countries such as Japan. In this research we develop a polishing robot with 2 degrees of freedom motion and pneumatic system, and attach it to machining center with 3 degrees of freedom to form an automatic polishing system which keeps the polishing tool vertically on the surface of die and maintains constant pneumatic pressure. The developed polishing robot is controlled by real time sliding mode control using DSP(digital signal processor). A synchronization between machining center and polishing robot is accomplished by using M code of machining center. A performance experiment for polishing work is executed by the developed polishing robot.

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A Study on the Automation of Polishing for Curved Surface Die Using Robot Attached to Machining Center (머시닝센터 장착형 로봇을 이용한 곡면금형의 연마 자동화에 관한 연구)

  • 조영길;이민철;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.743-747
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    • 1997
  • Polishing work for a curved surface die demands simple and repetitive operations and requires much time while it also demands high precision. Therefore it is operated by skilled worker in handiwork. Howener workers avoid polishing work gradually because of the poor environments such as dust and noise. In order to reduce the polishing time and to alleviate the problem of shortage of skilled workers, researches for automation of polishing have been pursued in the developed countries. In the research, a polishing robot with 2 degrees of freedom motion attached to machining center with 3 degrees of freedom and pneumatic system forms an automatic polishing system which keeps the polishing tool vertically on the surface of die and maintains constant pneumatic pressure. A synchronization between machining center and polishing robot is accomplished by using M code of machining center. A rulled surface and shadow mask are polished by the developed polishing robot.

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On snap-buckling of FG-CNTR curved nanobeams considering surface effects

  • Zhang, Yuan Yuan;Wang, Yu X.;Zhang, Xin;Shen, Huo M.;She, Gui-Lin
    • Steel and Composite Structures
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    • v.38 no.3
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    • pp.293-304
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    • 2021
  • The aim of this paper is to analyze the nonlinear bending of functionally graded (FG) curved nanobeams reinforced by carbon nanotubes (CNTs) in thermal environment. Chen-Yao's surface elastic theory and geometric nonlinearity are also considered. The nanobeams are subjected to uniform loadings and placed on three-parameter substrates. The Euler-Lagrange equations are employed to deduce the equations of equilibrium. Then, the asymptotic solutions and boundary value problems are analytically determined by utilizing the two-step perturbation technique. Finally, the effects of the surface parameters, geometric factors, foundation stiffness, volume fraction, thermal effects and layout type of CNTs on the nonlinear bending of the nanobeams are discussed.