• Title/Summary/Keyword: Curved Plates Forming

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Development of GSCAD Template Rule for Hull Plate Forming (GSCAD를 이용한 Template 기능 개발 및 적용)

  • Yoon, Jong-Sung;Park, Ji-Hyun;Myoung, Hee-Keon;SaKong, Gae-Wan
    • Special Issue of the Society of Naval Architects of Korea
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    • 2011.09a
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    • pp.32-35
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    • 2011
  • Template has been widely used for hull forming process in most of shipyards. It is used to estimate the curvature of deformed shape in comparison with design shape. SHI (Samsung Heavy Industry) had used AutoKon system for ship manufacturing design in the past. The AutoKon used the global coordinate system of ship (frame, water line and so on) to create template data. It brought the mismatched angles between templates and a curved shell plate. The mismatched angle is measured by forming worker to place template on shell forming stage. However, the mismatched angle is difficult to place template with exactly required angle because the shell plates have various curvature and size. It causes incorrect shape of formed shell plates. The attached angle of template should be 90 degree to place template easily on forming shell plates. Currently, SHI has been applied GSCAD for ship manufacturing design process which is 3D solid modeling system. The GSCAD is the rule-based system which can automate 3D modeling and control the manufacturing data by rule. The rule can easily provide methods to create and automate template object with regular attached angle in comparison with AutoKon system. Therefore, SHI developed new template rule which it can automatically create template object with regular attached angle in GSCAD.

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Simulation of Plate Deformation due to Triangle Heating Using Inherent Strain Method (고유변형도법을 이용한 삼각가열에 의한 판 변형의 시뮬레이션)

  • Jang, Chang-Doo;Ko, Dae-Eun;Ha, Yun-Sok
    • Journal of the Society of Naval Architects of Korea
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    • v.45 no.6
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    • pp.703-709
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    • 2008
  • In the shipyard, line heating and triangle heating are two major processes for forming curved plates in various shapes. While there have been many studies on line heating, triangle heating has been rarely studied due to its complicated heating process with irregular multi-heating paths and highly concentrated heat input. As the triangle heating process is one of the most labor-consuming jobs in shipyards, it is essential to study the automation as well as improvement of triangle heating process in order to increase hull forming productivity. In this study, a pioneering attempt to simulate triangle heating was made. A circular disk-spring model was proposed for elasto-plastic analysis procedure of triangle heating and the inherent strain method was also used to analyze the deformation of plates. Simulation results were compared with those of experiments and showed good agreement. It is shown that the present approach including analysis model used in this study is effective to simulate the triangle heating for plate forming process in shipbuilding.

A Draft of Hull Piece Fabrication Line for Small and Medium Sized Shipyards by Object Oriented Analysis (객체지향분석에 의한 중소형 조선소 선체외판 생산설비 계획에 관한 연구)

  • 박명규;문귀호;김원돈
    • Journal of the Korean Institute of Navigation
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    • v.23 no.1
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    • pp.29-43
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    • 1999
  • The production process of the compound-curved hull plates includes hull design, definition, fairing, modeling, lofting, cutting, and forming in sequence. Traditional fabrication methods and shop environment caused low level to productivity in medium and small sized shipyards. The most effective solution to solve those problems is to rationalize the layout of facilities. For the well-balanced development of domestic shipbuilding industry, it is urgently required to reduce the gap between modernized large sized shipyards and traditional small and medium sized shipyards in production technologies and efficiencies. For the efficient and accurate hull piece forming, all information from design to forming should be clarified and organized in a systematic manner. Thus, management of the information plays an important role in the computerized and automated of hull piece forming. The object of this paper is to survey the status of the field, to find out the feasibility and to introduce a draft of hull piece fabrication line for small and medium sized shipyards. The development of required system follows the object oriented technology to extend to simulation based system for carrying out physical product flow and facilities layout analysis. It is feasible to operate such a modernized facility for a group of small and medium shipyards who are unable to have each of their own facility because of its large amount of initial investment and insufficient work load.

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Plate Forming Automation System of Steel Plates by Line Heating Method(I) (선상가열법에 의한 강판의 곡가공 자동화 시스템(I))

  • Joo-Sung Lee;Sang-Il Kim;Seok-Jin Oh
    • Journal of the Society of Naval Architects of Korea
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    • v.31 no.4
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    • pp.139-146
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    • 1994
  • In this paper a feasible way toward the automation for plate forming by line heating method is proposed. For this a mechanical model representing the line heating phenomenon is adopted and a reasonable algorithm is introduced to search the heating path under the given heating conditions, which can produce the surface very similar to the given surface. A computer program system has been developed according to the proposed algorithm here. It has been applied to two curved shapes to show its validity. From the results it has been found that the proposed algorithm and the developed computer program system give a good result and can be a possible way getting to the automation system of plate forming by the line heating method.

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3D Calibration Method on Large-Scale Hull Pieces Profile Measurement using Multi-Slit Beams (선박용 곡판형상의 실시간 측정을 위한 다중 슬릿빔 보정법)

  • Kim, ByoungChang;Lee, Se-Han
    • Journal of Institute of Control, Robotics and Systems
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    • v.19 no.11
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    • pp.968-973
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    • 2013
  • In the transportation industry, especially in the shipbuilding process, 3D surface measurement of large-scale hull pieces is needed for fabrication and assembly. We suggest an efficient method for checking the shape of curved plates under the forming operation with short time by measuring 3D profiles along the multi lines of the target surface. For accurate profile reconstruction, 2D camera calibration and 3D calibration using gauge blocks were performed. The evaluation test shows that the measurement accuracy is within the boundary of tolerance required in the shipbuilding process.

Effect of Initial Shape Imperfection and Residual Stress on the Ultimate Strength of Ring-Stiffened Cylinders under Hydrostatic Pressure (수압을 받는 원환보강원통의 최종강도에 대한 초기 형상결함과 잔류응력의 영향)

  • 조상래;김승민
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.05a
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    • pp.139-143
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    • 2001
  • Ring-stiffened cylinders are widely used as the pressure hull of submarines and underwater vehicles. For large ring-stiffened cylinders cylindrical shells are fbricated by cold rolling of flat plates and then welding of curved shells. After forming cylinders ring-stiffeners are welded on th the cylinders. Due to these cold roiling and welding initial shape imperfections and residual stresses exists in fabricated ring-stiffened cylinders. It is well known that the initial shape and material imperfections affect the ultimate strength of ring-stiffened cylinders significantly. In this paper previous researches on the effects of initial shape imperfections and residual stresses are briefly reviewed Recently a numerical analysis computer program was developed to predict the ultimate strength of ring-stiffened cylinders subjected to hydrostatic pressure, which is based on the Dynamic Relaxation technique. This program was employed to numerically investigate those effects. The numerical predictions were substantiated with relevant experimental results.

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An Experimental Study of Characteristics of Plate Deformation by Heating Process (열간가공에 의한 판의 변형특성에 관한 실험적 연구)

  • Chang-Doo Jang;Dae-Eun Ko;Byeong-Il Kim;Jeong-Ung Park
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.2
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    • pp.62-70
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    • 2001
  • As the ship hull is a compound-curved structure, plate bending process is indispensible. The process includes press bending process for forming major 1st curvature and heating process for forming the rest curvature. Especially the heating process that is above 50 percents of entire bending work is carried out exclusively by skillful workers. Many researches have been made to automate the heating process but most of these are about line heating process and researches for triangle heating process are rare. This study is a fundamental study to develop a efficient analysis method for triangle heating and focused on clarifying the deformation characteristics of plate by triangle heating. In this paper, we carried out heating experiments and analysed the deformation characteristics of plate to explain the deformation characteristics of plates rationally by showing the phase transformed high temperature region. Also we investigated the heating effect on the hull material properties by mechanical tests.

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Antibiotic Susceptibility of Vibrio spp. Isolated from West Sea (서해안에서 분리한 비브리오균의 항생제 감수성 특성)

  • Kang, Chang-Ho;Oh, Soo Ji;So, Jae-Seong
    • Korean Journal of Microbiology
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    • v.49 no.2
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    • pp.146-149
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    • 2013
  • Bacteria of genus Vibrio are Gram-negative, curved, halophilic, nonspore-forming bacteria, autochthonous inhabitans of the marine and estuarine environments. Some of the Vibrio species such as V. parahaemolyticus, V. vulnificus, and V. cholerae are associated with human disease. Each year many people have been suffering from food-borne disease caused by the ingestion of seafood. In this study, we have monitored antibiotic resistance of this microorganism in 6 coastal areas of West Sea by sampling shellfish monthly. Vibrio spp. were detected from 23.3% of 120 samples analyzed using TCBS agar plates as well as API 20E kit. Among 16 antibiotics tested, resistance to vancomycin and ampicillin was observed in 82.1% of the isolates, and Vibrio spp. resistant to rifampin (71.4%) and cephalothin (53.6%) were also high. Most of the isolates were sensitive to chloramphenicol (92.9%), sulfamethoxazole/trimethoprim (92.9%), and tetracycline (96.4%). About 71.4% of the isolates showed multiple drug resistance toward 3 antibiotics including vancomycin and ampicillin.