• Title/Summary/Keyword: Current force

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Indirect Cutting Force Measurement in Milling Process using Kalman Filter by Sensing Servo motor Current (카만필터와 이송모터의 전류 감지를 이용한 밀링공정시의 설삭력 간접측정)

  • 김종원;김태용;이원희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.3-8
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    • 1994
  • This paper presents a practical method of measuring the cutting force milling process by sensing the feed-drive servo motor current,avoiding the use of a dynamomenter. The relation between the cutting force and the servo motor currents is obtained after the feed-drive system of machining center is modelled. In order to measure the cutting force indirectly, the cutting force in the feed-drive system is regrared as a disturbance, and a disturbance estimator is designed using Kalman filter. A horizontal type machining center is used in the experimental study. A comparison is made between the cutting force measured from the dynamometer and the servo motor current.

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Adaptive Cutting force Control of 2Axes (절삭 공정의 2축 적응제어)

  • 조광섭;우중원;김종원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.653-657
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    • 1996
  • This paper presents adaptive cutting force control in milling process using indirect cutting force measurement. The cutting forces in X, Y, and Z axes are measured indirectly from the sensing current of the feed-drive servo motor. After modelling the feed-drive system of a horizontal machining center, the relation between the cutting force and the servo motor current is analyzed. The pulsating milling forces are measured from the sensing current within the bandwidth of the servo. It is shown that indirect cutting farce measurement can be used in adaptive cutting force control. The adaptive control scheme which is globally convergent and stable is attached to a commercial CNC machining center. Cutting experiments on end milling are performed for diagonal cutting.

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A Study on Effect on Current Density Distribution, Inductance Gradient, and Contact Force by Variation of Armature and Rail Structure (아마츄어 및 레일의 구조 변화에 따른 전류 밀도, 인덕턴스 경도 및 접촉력의 영향 연구)

  • 김복기
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.50 no.2
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    • pp.59-64
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    • 2001
  • The distribution of current in the conductors influenced by the armature geometry and velocity is an important parameter for determining performance of an electromagnetic launcher(EML). the electric current in the early launching stage tends to flow on the outer surfaces of the conductors, resulting in very high local electric current density. However, the tendency for current to concentrate on the surface is driven by the velocity skin effect later in launching stage. The high current density produces high local heating and, consequently, increases armature wear which causes several defects on EML system. This paper investigates the effects of rail/armature geometry on current density distribution, launcher inductance gradient (L'), and contact force. Three geometrical parameters are used here to characterize the railgun system. These are the ratio of contact length to root length, relative position of contact leading edge to root trailing edge, and the ratio of rail overhang to the rail height. The distribution of current density, L', contact force between various configurations of the armature and the rail are analyzed and compared by using the EMAP3D program.

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Analysis for Force Distribution on Surface Between Busbar Contacts (부스바 접점 가동시 접촉면에서 압점력 해석)

  • Oh, Y.H.;Song, K.D.;Kim, K.S.;Kim, J.K.
    • Proceedings of the KIEE Conference
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    • 2003.04a
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    • pp.82-84
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    • 2003
  • In case contact between point of contacts is not achieved well, contact resistance is grown, and by current concentration at current conducting contacts can weld. In order to decrease contact resistance between contacts in case of busbar, installing spring between fixed contact and moving contact. and then force on faying surface of contacts increase and contact resistance decrease. But, in case increase force of spring to widen contact area, operating force moving contact can grow, on the contrary force of spring is small, contact resistance becomes low. Therefore, need to optimize force and number of spring. position, and also need to examine force change on contact surface at point of contact moving. In this paper, dynamic kinetics analysis for force on faying surface of contacts is performed at unsteady state. It is showed to not uniform force on surface between contacts, and we can got more uniform force by means of change spring position.

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Deformation in a nonlocal magneto-thermoelastic solid with hall current due to normal force

  • Lata, Parveen;Singh, Sukhveer
    • Geomechanics and Engineering
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    • v.22 no.2
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    • pp.109-117
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    • 2020
  • The present article is concerned about the study of disturbances in a homogeneous nonlocal magneto-thermoelastic medium under the combined effects of hall current, rotation and two temperatures. The model under assumption has been subjected to normal force. Laplace and Fourier transform have been used for finding the solution to the field equations. The analytical expressions for conductive temperature, stress components, normal current density, transverse current density and displacement components have been obtained in the physical domain using a numerical inversion technique. The effects of hall current and nonlocal parameter on resulting quantities have been depicted graphically. Some particular cases have also been figured out from the current work. The results can be very important for the researchers working in the field of magneto-thermoelastic materials, nonlocal thermoelasticity, geophysics etc.

A study on Dynamic Characteristics of an Eddy Current Damping (와전류감쇠기의 동특성에 관한 연구)

  • Park, Jungsam;Bae, Jaesung;Hwang, Jaihyuk;Kang, Kukjeong
    • Journal of Aerospace System Engineering
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    • v.2 no.3
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    • pp.24-28
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    • 2008
  • Eddy current are induced when a nonmagnetic, conductive material is moving as the result of being subjected to the magnetic field, or if it is placed in a time-varying magnetic field. These currents circulate in the conductive material and are dissipated, causing a repulsive force between the magnet and conductor. Using this concept, eddy current damping can be used as a form of viscous damping. This paper investigated analytically and experimentally the characteristics of an eddy current damping when a permanent magnet is placed in a conductive tube. The theoretical model of the eddy current damping is developed from electromagnetics and is verified from Maxwell program and experiments. From these comparisons, although predictability is not accurate at high excitation frequencies, the present model can be used to predict damping force at low excitation frequencies. In order to improve the prediction of the characteristics of an eddy current damping, the induced magnetic flux densities have to be considered in following researches.

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Indirect Cutting Force Measurement by Using Servodrive Current Sensing and it's Application to Monitoring and Control of Machining Process (이송모터 전류 감지를 통한 절삭력의 간접측정과 절삭공정 감시 및 제어에의 응용)

  • Kim, Tae-Yong;Choi, Deok-Ki;Chu, Chong-Nam;Kim, Jongwon
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.2
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    • pp.133-145
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    • 1996
  • This paper presents an indirect cutting force measuring system, which uses the current signals from the AC servo drive units of the horizontal machining center, with its applications to the adaptive regulation of the cutting forces in various milling processes and to the on-line monitoring of tool breakage. A typical model for the feed-drive control system of a horizontal machining center is developed to analyze cutting force measurement from the drive motor. The pulsating milling forces can be measured indirectly within the bandwidth of the current feedback control loop of the feed-drive system. It is shown that the indirectly measured cutting force signals can be used in the adaptive controller for cutting force regulation. The whole scheme has been embedded in the commercial machining center and a series of cutting experiments on the face cutting processes are performed. The adaptive controller reveals reliable cutting force regulating capability against the various cutting conditions. It is also shown that the tool breakage in milling can be detected within one spindle revolution by adaptively filtering the current signals. The effect of the cutter run-out has been considered for the reliable on-line detection of tool breakage.

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Experimental calibration of forward and inverse neural networks for rotary type magnetorheological damper

  • Bhowmik, Subrata;Weber, Felix;Hogsberg, Jan
    • Structural Engineering and Mechanics
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    • v.46 no.5
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    • pp.673-693
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    • 2013
  • This paper presents a systematic design and training procedure for the feed-forward back-propagation neural network (NN) modeling of both forward and inverse behavior of a rotary magnetorheological (MR) damper based on experimental data. For the forward damper model, with damper force as output, an optimization procedure demonstrates accurate training of the NN architecture with only current and velocity as input states. For the inverse damper model, with current as output, the absolute value of velocity and force are used as input states to avoid negative current spikes when tracking a desired damper force. The forward and inverse damper models are trained and validated experimentally, combining a limited number of harmonic displacement records, and constant and half-sinusoidal current records. In general the validation shows accurate results for both forward and inverse damper models, where the observed modeling errors for the inverse model can be related to knocking effects in the measured force due to the bearing plays between hydraulic piston and MR damper rod. Finally, the validated models are used to emulate pure viscous damping. Comparison of numerical and experimental results demonstrates good agreement in the post-yield region of the MR damper, while the main error of the inverse NN occurs in the pre-yield region where the inverse NN overestimates the current to track the desired viscous force.

A Study on the Measurement of Load Torque by the Field Coil Current in an Eddy Current Dynamometer (와전류 동력계에서 계자전류를 이용한 부하토크의 측정에 관한 연구)

  • Mun, Byung-Su;Lee, Eung-Suk;Lee, Hyung-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.10
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    • pp.84-92
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    • 2001
  • Commercial eddy current dynamometers control the torque of rotating body, power supply machine, with the field coil current being operated as a braking force. In this paper, we studied the relation between field coil current and torque load of eddy current dynamometer. By the torque measuring analysis of eddy current dynamometer it is linear relation between the brake force measured from a torque meter which is installed at the case of dynamometer and the multiplied shaft rpm by the squares of field coil current (N$\times$I$^2$). To prove the relation, it was experimented and showed that the torque operated by the rotating body can be measured with the shaft rpm and the field coil current of the eddy current dynamometer. This result shows a possibility that eddy current dynamometer can measure the torque of rotating body without a torque measuring device. such as load cell.

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Experimental and Analytical Studies on the Characteristics of Fast Switch in Combinations of Various Superconducting Tapes (다양한 선재 조합에 따른 이종 초전도 스위치의 특성 실험 및 분석)

  • Lee, Ji-Ho;Kim, Young-Jae;Na, Jin-Bae;Choi, Suk-Jin;Jang, Jae-Young;Hwang, Young-Jin;Kim, Jin-Sub;Ko, Tae-Kuk
    • Progress in Superconductivity and Cryogenics
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    • v.13 no.1
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    • pp.31-35
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    • 2011
  • A Hybrid Fault Current Limiter(FCL) which has more advantages in fast response and thermal characteristics than a simple resistive FCL had been proposed by our group. The Hybrid FCL consists of a resistive FCL for the magnitude of the first peak of fault current, and a fast switch for detecting fault current and generating the repulsive force within a cycle in fault situation. In ideal case, the impedance of the fast switch wound with two other kinds of HTS tape is negligibly zero in normal operation. But, during the fault situation, each HTS tape has different quench characteristics because of asymmetric current distribution. And this phenomenon causes effective flux and this flux opens the switch through the repulsive force applied to a metal plate of the fast switch. The magnitude of the repulsive force affects the switching characteristics of the fast switch. It should be large enough to raise the metal plate up. Otherwise the arc re-out break which are caused by not enough repulsive force to raise the metal plate up can cause unintended operation of the fast switch. In this paper, the numerical calculation of the repulsive force applied to the metal plate of the fast switch in various combinations of HTS tapes was performed by using the short-circuit test and finite element method.