• Title/Summary/Keyword: Curing Concrete

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Development of Non-Shrink Mortar Grouting Type Splice Sleeve (무수축 모르타르 충진형 슬리브 개발)

  • Lee, Young-Ho;Song, Jae-Joon;Cho, Jae-Young;Kim, Do-Hak
    • Journal of the Korean Society of Hazard Mitigation
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    • v.11 no.2
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    • pp.67-73
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    • 2011
  • This study aims to develop an economical precast hollow concrete column with high constructability which consists of only splice sleeve and general reinforcing bar without using PC tendons in order to reduce the construction period and cost. With this purpose, this study performed the finite element analysis and tension test by using some variables such as length of sleeve, diameter of rebar and curing method for suggesting a grouting type splice sleeve which is a new type joint rebar and developing an optimized splice sleeve. As a result, the analysis on the tension performance of splice sleeve did not show any destruction caused by pull-out in reinforcing bar but it only occurred destruction of tension bar or bolt shear rupture from the mechanical defect of sleeve. Therefore, the experiment showed high performance in tension of the suggested splice sleeve and verified the application of precast hollow concrete column.

Proper Mixing Ratio for Securing Quality of Free-form Panel (비정형 패널의 형상 품질확보를 위한 적정 배합비 도출)

  • Kim, Min-Sik;Park, Chae-Wool;Kim, Ki-Hyuk;Do, Sung-Lok;Lee, Dong-Hoon
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.5
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    • pp.449-456
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    • 2019
  • Recent developments in architectural technologies and programs have enabled architects to think creatively and design free-form architecture. however, there are many problems in the production technology of FCP(Free-Form Concrete Panel). In particular, reduced accuracy due to lack of free-form panel production technology can lead to redesign of buildings as a result, problems such as an increase in construction cost and period. Therefore, this experiment aimed to compensate the decrease of the accuracy according to the displacement difference and to derive the proper mixing ratio for maintaining the shape during the free-form panel curing. In this study, molds were made using paraffin that is a recyclable phase change material. Concrete Panel is usually produced from Portland cement, dead burn magnesia, phosphate, borax and fine aggregate. In this study, four mixing ratios of FCP were selected after each material was blended to determine the proper blending ratio of the fluidity phase, the water absorption rate and the water content of the test piece. FCP was fabricated on the basis of the selected four compounding ratios and thickness and error rate were measured. Based on the error rate of the measured FCP, the quality standard was satisfied among the four compounding ratios.

Performance of High-Flowable Retaining Wall Material Using Ground Granulated Blast-Furnace Slag and Steel Fiber (고로슬래그미분말 및 강섬유를 적용한 고유동 흙막이 벽체 재료의 성능 평가)

  • Kim, Donggyou;Yu, Kangmin;Lee, Seungtae
    • Journal of the Korean GEO-environmental Society
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    • v.23 no.11
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    • pp.5-11
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    • 2022
  • The objective of this study is to evaluate the mechanical properties of high-flowable retaining wall material (RWM) incorporated with ground granulated blast-furnace slag (SG) and steel fiber (SF) based on a comparison with those of ordinary portland cement (OPC). To produce the specimens of RWM, some chemical agents such as superplasticizer (SP), air-entrained agent (AEA) and viscosity modifying agent (VMA) are added in the fresh RWM. The compressive, split tensile and flexural strength measurements were performed on the hardened RWM specimens. Additionally, surface electric resistivity and absorption tests according to ASTM standards were carried out at predetermined periods after water curing. It was found that the mechanical properties of slag cement concrete (SGC) RWM mix are better than those ordinary portland cement concrete (OPC) RWM mix. The effect of SF is remarkable to improve the mechanical properties of RWM mixes. It is noted that the usage of SG shows a beneficial effect to resist water penetration as well as long-term strength development of RWM mixes.

Strength and Durability Test of Rapid Hardening Composite Mat for Protect Railway Slope in Operation (운영중인 철도비탈면 보호를 위한 초속경 복합매트의 강도 및 내구성 실험)

  • Hyun-Sang, Yoo;Tae-Hee, Kang;Hyuk-Sang, Jung;In-Chul, Back
    • Journal of the Korean Geosynthetics Society
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    • v.21 no.4
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    • pp.79-91
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    • 2022
  • Recently, the frequency of damage to slopes for highways, railways, and complexes has been increasing according to abnormal climates such as heavy rainfall or snowfall. Rapid Hardening Composite Mat (RHCM) could be a satisfactory alternative because it has the advantages that large-scale earthwork is not essential and the period for restoration is minimized. Also, this method does not require heavy machines and a phase of maintenance for slopes against the shotcrete method or planted slope protection, which are representative slope protection methods. Furthermore, the curing time is shorter than Geosynthetic Concrete Composite Mat (GCCM). Therefore, RHCM could be useful for emergency restoration work. Thus, in this study, the strength and duration of RHCM are estimated, compared, and analyzed with GCCM. As a result of the laboratory test, the strength of RHCM is greater 51%, and the duration is larger 69% than GCCM.

Performance Evaluation of Concrete Bench Flume Using Industrial by Products (산업부산물을 이용한 콘크리트 벤치플룸의 성능평가)

  • Jae-Ho Jung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.3
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    • pp.276-281
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    • 2023
  • Water pipes manufactured using existing Portland cement suffer from the problem of rapid deterioration and reduced durability due to the hydration product of cement being vulnerable to acids. Therefore, in this study, water pipes were manufactured using slag and fly ash, which are industrial by-products from various industries, and their characteristics were analyzed. As a result of the experiment, slump in unhardened concrete tended to increase due to the ball bearing action of fly ash, and the amount of air was reduced due to unburned coal, indicating that measures for frost resistance were needed. In addition, the initial strength of the compressive strength was increased through steam curing, and the results were equal to or better than OPC when mixing more than 50 % of slag. The acid resistance results showed that the mass reduction rate was less than 5 %, showing excellent durability performance, and the bending failure load of the water pipe also exceeded the KS standards, so it is judged to be commercializable.

Estimation of Setting Time of Super Retarding Mortar Using Settimeter (세티메타를 이용한 초지연 모르타르의 응결시간 추정)

  • Jeong, Yeong-Jin;Hyun, Seung-Yong;Han, Jun-Hui;Kim, Jong;Han, Min-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.6
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    • pp.673-682
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    • 2023
  • This study investigates the delay in setting characteristics of mortar influenced by variations in super retarding agent(SRA) content, curing temperature, and strength levels. Utilizing a settimeter, the research introduces an objective approach to accurately determine the setting time of concrete with SRA under diverse environmental and material mixing conditions at construction sites. The findings indicate that the settimeter, in conjunction with a nonlinear regression model, can effectively estimate the setting time of super retarding mortar. Optimal management of the initial setting is recommended at approximately 45ST and the final setting around 80ST. This methodology enables more effective quality control in the setting times of super retarding concrete.

Fundamental Properties of MgO Base Ceramic Mortar for Concrete Repair Material (MgO계 세라믹 모르타르를 활용한 콘크리트 보수재료의 기초물성평가)

  • Park, Joon-Woo;Ann, Ki-Yong
    • Journal of the Korea Concrete Institute
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    • v.29 no.4
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    • pp.407-413
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    • 2017
  • The fundamental property of magnesia phosphate cement (MPC) for concrete repair material was investigated in this research. For mechanical properties, setting time, compressive strength and tensile/flexural bond strength were measured, and hydration products were detected by X-ray diffraction. The specimens were manufactured with dead burnt magnesia and potassium dihydrogen phosphate was admixed to activate the hydration of magnesia and a borax was used as a retarder. To observe the pore structure and ionic permeability of MPC mortar, mercury intrusion porosimetry was performed together with rapid chloride penetration test (RCPT). As a result, time to set of Fresh MPC mortar was in range of 16 to 21 min depend on the M/P ratio. Borax helped delaying setting time of MPC to 68 min. The compressive strength of MPC with M/P of 4 was sharply developed to 30 MPa within 12 hours. The compressive strength of MPC mortar was in range of 11.0 to 30.0 MPa depend on the M/P ratio at 12 hours of curing. Both tensile and flexural bond strength of MPC to old substrate (i.e. MPC; New substrate to OPC; Old substrate) were even higher than ordinary Portland cement mortar (i.e. [OPC; New substrate] to [OPC; Old substrate]) does, accounting 19 and 17 MPa, respectively. The total pore volume of MPC mortar was lower than that of OPC mortar. MPC mortar had the entrained air void rather than capillary pore. The RCPT showed that total charge passed of OPC mortar had more than that of MPC mortar, which can be explained by the pore volume and pore distribution.

Effect of Replacement of 5~13mm Recycled Coarse Aggregates on Field Applicability of the Concrete through Mock-up Test (목업 시험을 통한 5~13mm 순환 굵은골재 치환 사용이 콘크리트의 현장적용성에 미치는 영향 고찰)

  • Han, Min-Cheol;Song, Young-Woo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.1
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    • pp.59-67
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    • 2017
  • The objective of this paper is to investigate experimentally the effect of replacement of recycled coarse aggregates with 5~13mm in size on a field applicability of concretes through Mock-up test. Seven different mock-up specimens were prepared with the size of $1200{\times}800{\times}800mm$ simulating column and wall. For the concrete mixtures, 24MPa, 27MPa and 40MPa of nominal strength were adopted with 30% and 70%(only for 24MPa) of 5~13mm recycled coarse aggregate (RCA) replacement and without 5~13mm RCA(Plain). For test items, slump, slump flow, compressive strength with different curing conditions, core drilling, rebound numbers and drying shrinkage were measured. Test results indicated that 30% of 5~13 mm RCA replacement resulted in increase in slump, slump flow and resistance against segregation, while air contents decreased compared to those of plain mixture. Compressive strength of concrete with 30% of 5~13mm RCA was shown to be higher than that of plain mixture due to optimum packing effect associated with presence of well graded aggregates. Rebound number of the mock-up specimen with 30% of 5~13mm RCA had lower fluctuation according to hitting location than that of plain mock-up specimen. It is believed from the results of the study that replacement of 30% of 5~13mm RCA brings desirable improvement in various aspect of concrete performance due to associated dense packing effect.

A study on the slip-up speed of a shaft using heating slip form (히팅슬립폼을 적용한 수직구 구조물의 상승속도에 관한 연구)

  • Ko, Eomsik;Lee, Sanghun;Park, Jongpil;Zi, Goangseup;Kim, Changyong
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.21 no.6
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    • pp.811-823
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    • 2019
  • Slip form method is applied to many cases of a shaft these days because it is safer, more economical and faster than cast-in-place method. Slip-up height of the method is approximately 2.5 to 4.0 m/day. If the temperature of concrete is outside the range of 10 to 30℃, the effects of changes in strength or elastic characteristics are significant. Therefore, it is difficult for slip-up speed to be higher than 3 m/day during winter construction. In addition, concrete has heat caused by hydration, which causes temperature cracking of hardened concrete. Therefore, temperature control of concrete curing is necessary for the continuous slip-up of slip form. In this study, the rebound hardness, time of ultrasonic waves propagation, heat of hydration, and external temperature are measured by developing heating panels and test devices for the continuous slip-up. Based on this, heating slip form is manufactured; this was applied to "Kimpo sites" and "Sinwol sites". The compared slip-up speed samples were 1.9 m/day or 0.200 m/hr on average at Gimpo sites (08:00~17:30) and 2.0 m/day or 0.210 m/hr at Sinwol sites.

Proposal of Construction System to prevent Dongbari Collapse by applying IT Convergence Technology (IT 융합기술을 적용한 동바리 붕괴사고 방지를 위한 건설공사 시스템 제안)

  • Jeon, Kyong-Deck;Shin, Seung-Jung
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.20 no.5
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    • pp.113-120
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    • 2020
  • Safety accidents, called industrial accidents in construction work, are causing a lot of casualties, property damage and social controversy in the event of an accident, causing the construction to lose public confidence. The risk of safety accidents at construction sites may continue to increase as the construction of high-rise, large-scale, and multi-purpose complex buildings has increased in recent years. In particular, the most frequently constructed apartment construction among reinforced concrete buildings is designed and constructed with a wall-like structure with no beams for each floor, while the lower floors are made of lamen with columns and beams. As a result, the transfer beam or transfer slab to withstand the upper load is installed on the upper part of the Ramen structure, so the system Dongbari, which is installed as a temporary material during concrete laying construction, may collapse at any time during plowing and curing. The purpose of this study is to apply IT convergence technology to prevent the collapse of the system Dongbari during concrete installation, and to apply many of the variables that may occur during construction on a case-by-case basis to check the stability of the system Dongbari and to propose a model of the anti-conducting prediction system.