• Title/Summary/Keyword: Cu matrix composite

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Electromagnetic interference shielding effectiveness and mechanical properties using metal powder/carbon fiber and epoxy-matrix composites (메탈 파우더/탄소 섬유강화 복합재료의 전자파 치폐 효과와 기계적성질)

  • HAN GIL-YOUNG;AHN DONG-GU;KIM JIN-SEOK
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.05a
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    • pp.376-379
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    • 2004
  • The aim of this study is to prepare mixed Ni/Mg/Al/Cu/Ti powder in epoxy matrix with carbon fiber (NCF, MCF, ACF, CCF, TCF) conductive composite possessing eletromagnetic interference(EMI) shilding effectiveness(SE). A series if NCF/MCF/ACF/CCF/TCF composite were prepared by the hand lay up method. The various compositions of NCF/MCF/ACF/CCF/TCF were 10, 25, 50 percent by weight. The best EMI shilding effectiveness of all NCF/MCF/ACF is doout 40dB.

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Enhanced Superconducting Properties in Melt-processed (Y0.33Sm0.33Nd0.33) Ba2Cu3Oy Oxides in Air

  • Kim, So-Jung;Park, Jong-Kuk
    • Transactions on Electrical and Electronic Materials
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    • v.6 no.6
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    • pp.284-288
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    • 2005
  • We have systematically studied the superconducting properties and flux pinning enhancement of $(Y_{0.33}Sm_{0.33}Nd_{0.33})\;Ba_2Cu_3O_y$ [(YSN)-123] composite oxides by melt growth process in air. A sample prepared by this method showed well-textured microstructure, and $(Y_{0.33}Sm_{0.33}Nd_{0.33})\;BaCuO_5$ [(YSN)211] nonsuperconducting particles were uniformly dispersed in large (YSN) 123 superconducting matrix. The sample showed a sharp superconducting transition at 91 K. The magnetization measurements of the (YSN)-123 sample exhibited the enhanced flux pinning, compared with $YBa_2Cu_3O_y$ (Y-123) sample without Sm and Nd. Critical current densities of (YSN)-123 sample was $2.5{\times}10^4 A/cm^2$ at 2 T and 77 K.

Thermal Stability and Properties of Cu-$TiB_2$ Nanocomposites Prepared by Combustion Synthesis and Spark-plasma Sintering

  • Kwon, Dae-Hwan;Nguyen, Thuy Dang;Dudina, Dina;Kum, Jong-Won;Choi, Pyuck-Pa;Kim, Ji-Soon;Kwon, Young-Soon
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1203-1204
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    • 2006
  • Cu-$TiB_2$ nanocomposite powders were synthesized by combining high-energy ball-milling of Cu-Ti-B mixtures and subsequent self-propagating high temperature synthesis (SHS). Cu-40wt.%$TiB_2$ powders were produced by SHS reaction and ball-milled. The milled SHS powder was mixed with Cu powders by ball milling to produce Cu-2.5wt.%$TiB_2$ composites. $TiB_2$ particles less than 250nm were formed in the copper matrix after SHS-reaction. The releative density, electrical conductivity and hardness of specimens sintered at $650-750^{\circ}C$ were nearly 98%, 83%IACS and 71HRB, respectively. After heat treatment at 850 to $950^{\circ}C$ for 2 hours under Ar atmosphere, hardness was descedned by 15%. Our Cu-$TiB_2$ composite showed good thermal stability at eleveated temperature.

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Fabrication of Quasi-crystal Strengthened Aluminum Composites by Mechanical Milling Process (기계적 밀링 공정을 이용한 준결정 강화 알루미늄 복합재료의 제조)

  • Jang Woo Kil;Shin Kwang Seon
    • Journal of Powder Materials
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    • v.12 no.3
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    • pp.208-213
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    • 2005
  • Aluminum matrix composites strengthened by the quasi-crystalline (QC) phase were developed in the present study. The icosahedral $Al_{65}Cu_{20}Fe_{15}$ phase was produced by gravity casting and subsequent heat treatment. The mechanical milling process was utilized in order to produce the Al/QC composite powders. The microstructures of the composite powders were examined by optical microscopy (OM) and scanning electron microscopy (SEM). The composite powders were subsequently canned, degassed and extruded in order to produce the bulk composite extrusions with various volume fractions of QC. The microstructure and mechanical properties of the extrusions were examined by OM, SEM, Vickers hardness tests and compression tests. It was found that the microstructures of the Al/QC composites were uniform and the mechanical properties could be significantly improved by the addition of the QC phase.

The Effect of Metal Fibers on the Tribology of Automotive Friction Materials (마찰재에 함유된 금속섬유와 마찰 특성의 연관관계)

  • Ko, Kil-Ju;Cho, Min-Hyung;Jang, Ho
    • Tribology and Lubricants
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    • v.17 no.4
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    • pp.267-275
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    • 2001
  • Friction and wear properties of brake friction materials containing different metal fibers (Al, Cu or Steel fibers) were investigated. Based on a simple experimental formulation, friction materials with the same amount of metal fibers were tested using a pad-on-disk type friction tester. Two different materials (gray cast iron and aluminum metal matrix composite (MMC)) were used for disks rubbing against the friction materials. Results front ambient temperature tests revealed that the friction material containing Cu fibers sliding against gray cast iron disk showed a distinct negative $\mu$-v (friction coefficient vs. sliding velocity) relation implying possible stick-slip generation at low speeds. The negative $\mu$- v relation was not observed when the Cu-containing friction materials were rubbed against the Al-MMC counter surface. Elevated temperature tests showed that the friction level and the intensity of friction force oscillation were strongly affected by the thermal conductivity and melting temperature of metallic ingredients of the friction couple. Friction materials slid against cast iron disks exhibited higher friction coefficients than Al-MMC (metal matrix composite) disks during high temperature tests. On the other hand, high temperature test results suggested that copper fibers in the friction material improved fade resistance and that steel fibers were not compatible with Al-MMC disks showing severe material transfer and erratic friction behavior during sliding at elevated temperatures.

Fabrication of Metallic Glass/metallic Glass Composites by Spark Plasma Sintering (방전플라즈마 소결법에 의한 비정질/비정질 복합재의 제조)

  • Lee, Jin-Kyu
    • Journal of Powder Materials
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    • v.14 no.6
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    • pp.405-409
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    • 2007
  • The Cu-based bulk metallic glass (BMG) composites containing Zr-based metallic glass phase have been consolidated by spark plasma sintering using the mixture of Cu-based and Zr-based metallic glass powders in their overlapped supercooled liquid region. The Zr-based metallic glass phases are well distributed homogeneously in the Cu-based metallic glass matrix after consolidation process. The successful consolidation of BMG composites with dual amorphous phases was corresponding to the sound viscous flow of the two kinds of metallic glass powders in their overlapped supercooled liquid region.

Flux Pinning Enhancement in Melt- Processed $(Y_{0.5}Nd_{0.25}Sm_{0.25})_{1.8}Ba_{2.4}Cu_{3.4}O_y$ Superconductors

  • Kim, So-Jung;Cheon, Nam-Young;Park, Jong-Kuk;Lee, Sang-Kyo;Shim, Sang-Heung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.07a
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    • pp.280-281
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    • 2005
  • We have studied the superconducting properties and flux pinning enhancement of $(Y_{0.5}Nd_{0.25}Sm_{0.25})_{1.8}Ba_{2.4}Cu_{3.4}O_y$ [(YNS)-1.8] composite oxides by melt growth process in air. A sample prepared by this method showed well-textured microstructure, and $(Y_{0.5}Nd_{0.25}Sm_{0.25})_2BaCuO_5$ [(YNS)211] nonsuperconducting particles were uniformly dispersed in large (YNS)123 superconducting matrix. The sample showed a sharp superconducting transition at 91 K. The magnetization measurements of the (YSN)-1.8 sample exhibited the enhanced flux pinning, compared with $YBa_2Cu_3O_y$ (Y-123) sample without Sm and Nd.

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A Study on Ageing Characteristics and Alloy Elements of SiCp Reinforced Al Matrix Composites (SiCp입자강화 Al 복합재료에 대한 합금원소의 영향과 시효특성에 관한 연구)

  • Kim, Sug-Won;Lee, Ui-Jong;Woo, Kee-Do;Kim, Dong-Keun
    • Journal of Korea Foundry Society
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    • v.21 no.1
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    • pp.7-14
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    • 2001
  • The research on new DRA(discontinuous reinforced alloy) and CRA(continous reinforced alloy) composites has been carried out to improve the properties of ceramic fiber and particle reinforced metal matrix composites(MMCs). Effects of alloying elements and aging conditions on the microstructures and aging behavior of Al-Si-Cu-Mg-(Ni)-SiCp composite have been examined. The specimens used in this study were manufactured by duplex process. The first squeeze casting is the process to make precomposite and the second squeeze casting is the process to make final composite. The hardening behavior was accelerated with decreasing the size of SiCp particle in the composites. It is considered that the dislocation density increased with increasing SiCp size, due to the different thermal deformation between Al matrix and SiCp during quenching after the solution treatment. Peak aging time to obtain the maximum hardness in 3 ${\mu}m$ SiCp reinforced Al composite was reduced than that in large size(5, 10 ${\mu}m$) of SiCp because of difference in dislocation density. Aging hardening responce(${\Delta}H$ = $H_{Max}.-H_{S.T}$) of composites was greater than that of unreinforced Al alloy because of higher density of second phases in matrix.

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Optimization of Composite MIM Feedstock Rheological Behaviour by Experimental Analysis

  • Chen, Chih-Cherng;Wu, Chi-Wen;Yen, Chih-Ming
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.495-496
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    • 2006
  • The kneading process and formulations of feedstock obviously affect the quality of MIM products. In the present work, the rheological behaviour of the composite MIM feedstock, metal matrix (Cu) with few additions of ceramic powders $(Al_2O_3)$, was measured by a self-designed/manufactured simple capillary rheometer. Experimental results show that the distribution between powders and binder is more uniformly when blending time increased. Though high powder loading will increase the feedstock viscosity, the fluidity reveals relatively stable through the load curves of extrusion. Besides, the temperature-dependence of viscosity of the feedstock approximately follows an Arrehnius equation. Basing on Taguchi's method, the kneading optimization conditions and the rheological model of the feedstock were established, respectively.

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Study on material properties of $Cu-TiB_2$ nanocomposite ($Cu-TiB_2$ 나노 금속복합재의 물성치에 대한 연구)

  • Kim Ji-Soon;Chang Myung-Gyu;Yum Young-Jin
    • Composites Research
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    • v.19 no.2
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    • pp.28-34
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    • 2006
  • [ $Cu-TiB_2$ ] metal matrix composites with various weight fractions of $TiB_2$ were fabricated by combination of manufacturing process, SPS (self-propagating high-temperature synthesis) and SPS (spark plasma sintering). The feasibility of $Cu-TiB_2$ composites for welding electrodes and sliding contact material was investigated through experiments on the tensile properties, hardness and wear resistance. To obtain desired properties of composites, composites are designed according to reinforcement's shape, size and volume fraction. Thus proper modeling is essential to predict the effective material properties. The elastic moduli of composites obtained by FEM and tensile test were compared with effective properties from the original Eshelby model, Eshelby model with Mori-Tanaka theory and rule-of-mixture. FEM result showed almost the same value as the experimental modulus and it was found that Eshelby model with Mori-Tanaka theory predicted effective modulus the best among the models.