• Title/Summary/Keyword: Cryogenic helium system

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Helium guard system design for HIAF iLinac cryogenic distribution system

  • Xianjin Wang;Shuping Chen;Wen Jun;Dajun Fan;Liming Zhu;Yanan Lib;Xiaofei Niu;Junhui Zhang
    • Progress in Superconductivity and Cryogenics
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    • v.25 no.1
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    • pp.6-10
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    • 2023
  • 2 K superfluid helium cryogenic system is the crucial component of many large accelerators. When the cryogenic system is operating at 2K@3129Pa, many room-temperature parts are connected to superfluid helium via tubes. Air Leakage in these connections may lead to air contamination of the cryogenic system. Air contamination may cause equipment failure in cryogenic systems and, in extreme cases, render the entire accelerator system inoperable. Helium guard is a technique that guards against air contamination of these sub-atmospheric pressure connections in 2 K superfluid helium cryogenic system. This paper introduces a typical 2 K cryogenic distribution design for large accelerators, and make risk analysis of air contamination. Finally, the analysis of specific leakage points and detailed engineering design are presented, which may be used as a reference when designing of a 2 K superfluid helium cryogenic distribution system.

Introduction to Helium Leak Detection Techniques for Cryogenic Systems

  • Kim, Heetae;Chang, Yong Sik;Kim, Wookang;Jo, Yong Woo;Kim, Hyung Jin
    • Applied Science and Convergence Technology
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    • v.24 no.4
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    • pp.77-83
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    • 2015
  • Many welding processes are performed to construct cryogenic system. Leak-tight for the cryogenic system is required at low temperature environment. Helium leak detection techniques are commonly used to find leak for the cryogenic system. The helium leak detection techniques for spraying, sniffing and pressurizing techniques are introduced. High vacuum is also necessary to use helium leak detector. So, types of fluid flow, effective temperature, conductance and pumping speed are introduced for vacuum pumping. Leak test procedure is shown for pipe welding, cryomodule and low temperature test. Cryogenic seals which include copper gasket, helicoflex gasket and indium are investigated.

Heating Apparatus Development for Cryogenic Gaseous Helium (극저온 헬륨가스 가열장치 개발)

  • Chung, Yong-Gahp;Kwon, Oh-Sung;Cho, Nam-Kyung;Cho, In-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.363-367
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    • 2009
  • For the liquid rocket propulsion system using liquid oxygen as oxidizer, helium for pressurizing LOX is usually stored in the LOX tank with cryogenic temperature. For that kind of pressurizing system, cryogenic helium is discharged from the immerged pressurant cylinder and passes through the heat exchanger downstream of gas generator. During the process, helium pressurant is heated from cryogenic temperature to high one and supplied to the ullage of propellant tank. To develop the pressurizing system, a cryogenic heating apparatus is needed to simulate the heat exchanger. In this paper, the cryogenic heating apparatus for development of the pressurization system is presented along with its heating test results with cryogenic helium.

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Heating Apparatus Development and Tests for Cryogenic Gaseous Helium (극저온 헬륨가스 가열장치 개발 및 시험)

  • Chung, Yong-Gahp;Cho, Nam-Kyung
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.1
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    • pp.63-68
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    • 2011
  • For the liquid rocket propulsion system using liquid oxygen as oxidizer, helium for pressurizing LOX is usually stored in the LOX tank with cryogenic temperature. For that kind of pressurizing system, cryogenic helium is discharged from the immerged pressurant cylinder and passes through the heat exchanger downstream of gas generator. During the process, helium pressurant is heated from cryogenic temperature to high one and supplied to the ullage of propellant tank. To develop the pressurizing system, a cryogenic heating apparatus is needed to simulate the heat exchanger. In this paper, the cryogenic heating apparatus for development of the pressurization system is presented along with its heating test results with cryogenic helium.

COMMISSIONING RESULT OF THE KSTAR HELIUM REFRIGERATION SYSTEM

  • Park, Dong-Seong;Chang, Hyun-Sik;Joo, Jae-Joon;Moon, Kyung-Mo;Cho, Kwang-Woon;Kim, Yang-Soo;Bak, Joo-Shik;Cho, Myeon-Chul;Kwon, Il-Keun;Andrieu, Frederic;Beauvisage, Jerome;Desambrois, Stephane;Fauve, Eric
    • Nuclear Engineering and Technology
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    • v.40 no.6
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    • pp.467-476
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    • 2008
  • To keep the superconducting (SC) magnet coils of KSTAR at proper operating conditions, not only the coils but also other cold components, such as thermal shields (TS), magnet structures, SC bus-lines (BL), and current leads (CL) must be maintained at their respective cryogenic temperatures. A helium refrigeration system (RRS) with an exergetic equivalent cooling power of 9 kW at 4.5 K without liquid nitrogen ($LN_2$) pre-cooling has been manufactured and installed. The main components of the KST AR helium refrigeration system (HRS) can be classified into the warm compression system (WCS) and the cryogenic devices according to the operating temperature levels. The process helium is compressed from 1 bar to 22 bar passing through the WCS and is supplied to cryogenic devices. The main components of cryogenic devices are consist of cold box (C/B) and distribution box (D/B). The C/B cool-down and make the various cryogenic helium for the KSTAR Tokamak and the various cryogenic helium is distributed by the D/B as per the KSTAR requirement. In this proceeding, we will present the commissioning results of the KSTAR HRS. Circuits which can simulate the thermal loads and pressure drops corresponding to the cooling channels of each cold component of KSTAR have been integrated into the helium distribution system of the HRS. Using those circuits, the performance and the capability of the HRS, to fulfill the mission of establishing the appropriate operating condition for the KSTAR SC magnet coils, have been successfully demonstrated.

Study of thermoacoustic oscillations in half-open tubes for saturated superfluid helium

  • Wang, Xianjin;Niu, Xiaofei;Bai, Feng;Zhang, Junhui;Chen, Shuping
    • Progress in Superconductivity and Cryogenics
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    • v.24 no.3
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    • pp.68-73
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    • 2022
  • Thermoacoustic oscillations (TAOs) are spontaneous pressure oscillations frequently seen in hydrogen or helium cryogenic systems. Half-open tubes connected to cryogenic fluid with a closed room temperature end have a high potential for oscillation generation. Thermoacoustic oscillations will result in significant pressure fluctuations and additional heat load, endangering the security and stability of the cryogenic system. The goal of this paper is to investigate TAOs in superfluid helium using both theoretical and experimental methods. Five half-open tubes with varied typical inner diameters inserted into superfluid helium were installed in a test cryostat. The onset characteristics of thermoacoustic oscillations were presented and studied. The effect of temperature profile was discussed. Finally, a simple eliminating method was introduced.

CFD Simulation of thermoacoustic oscillations in liquid helium cryogenic system

  • wang, xianjin;niu, xiaofei;bai, feng;zhang, junhui;chen, shuping
    • Progress in Superconductivity and Cryogenics
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    • v.23 no.1
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    • pp.1-6
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    • 2021
  • Thermoacoustic oscillations (TAOs) could be often observed in liquid helium cryogenic system especially in half-open tubes. These tubes have closed warm end (300K) and open cold end (usually 4.4K). This phenomenon significantly induces additional heat load to cryogenic system and other undesirable effects. This work focuses on using computational fluid dynamics (CFD) method to study TAOs in liquid helium. The calculated physical model, numerical scheme and algorithm, and wall boundary conditions were introduced. The simulation results of onset process of thermoacoustic oscillations were presented and analyzed. In addition, other important characteristics including phase relation and frequency were studied. Moreover, comparisons between experiments and the CFD simulations were made, which demonstrated thevalidity of CFD simulation. CFD simulation can give us a better understanding of onset mechanism of TAOs and nonlinear characteristics in liquid helium cryogenic system.

The Design of Cryogenic System for KSTAR TOKAMAK (KSTAR TOKAMAK을 위한 저온시스템의 설계)

  • 김동락;오영국;정영수;이정민;최창호;임기학;허남일;김양수;박영민
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2001.02a
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    • pp.48-49
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    • 2001
  • Cryogenic technology is one of the key technologies for fusion reactor equipped with superconducting coil for plasma confinement. The KSTAR(Korea Superconducting Tokamak Advanced Research)Project is in progress since 1996. Major parameters of the KSTAR tokamak are : major radius 1.8m, minor radius 0.5m, toroidal field 3.5 Tesla and plasma current 2MA with a strongly shaped plasma cross-section and double -null diverter. Considering practical engineering constraints, the KSTAR device is designed for a pulse length of 300 sec in up-graded operation mode but in the initial configuration would provide a pulse length of 20 sec provided by the poloidal coil system in base-line operation mode. The cryogenic system is composed as follows : cold box, helium compressor system, distribution box, helium gas buffer tank, helium gas purifying system, gas recovery system, liquid helium storage dewar, current lead box, current bus line and liquid nitrogen storage tank.

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Development Test of Pyro-Valve for Cryogenic Gaseous Helium in Pressurization System of Launch Vehicle (발사체 가압시스템용 극저온 헬륨가스 파이로밸브 개발시험)

  • Chung, Yong-Gahp;Han, Sang-Yeop;Cho, In-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.293-297
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    • 2009
  • Valves, which are used to supply or block the flow of cryogenic pressurant in the pressurization system of liquid-propellant propulsion system in a launch vehicle, are pneumo-actuated valve, solenoid valve, pyro-valve, etc. Both pneumo-actuated valve and solenoid valve have more complex structure and are heavier than pyro-valve. For this study, a couple of pyro-valves, which are applicable to cryogenic and high-pressure fluid (cryogenic gaseous helium), have a simple structure, and are comparably light, are designed, manufactured, and tested (proof-pressure/leakage tests, performance test, vibration test, helium supply tests).

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Experimental Study on Cryogenic Propellant Circulation using Gas-lift (Gas-lift를 이용한 극저온 추진제의 재순환 성능에 대한 실험)

  • Kwon, Oh-Sung;Lee, Joong-Youp;Chung, Yong-Gahp
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.551-554
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    • 2006
  • Inhibition of propellant temperature rising in liquid propulsion rocket using cryogenic fluid as a propellant is very important. Especially propellant temperature rising during stand-by after filling and pre-pressurization can bring into cavitation in turbo-pump. One of the method preventing propellant temperature rising in cryogenic feeding system is recirculating propellant through the loop composed of propellant tank, feed pipe, and recirculation pipe. The circulation of propellant is promoted through gas-lift effect by gas injection to lower position of recirculation pipe. In this experiment liquid oxygen and gas helium is used as propellant and injection gas. Under atmospheric and pressurized tank ullage condition, helium injection flow-rate is varied to observe the variation of recirculating flow-rate and propellant temperature in the feed pipe. There is appropriate helium injection flow-rate for gas-lift recirculation system.

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