• Title/Summary/Keyword: Crush test

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An Experimental and FEA on Crashworthiness of Rolling Stock (철도차량의 Crashworthiness에 관한 실험 및 해석적 연구)

  • Park, Kyoung-Huan;Lee, Jung-Su;Lee, Jang-Uk;Park, Geun-Su
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2040-2045
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    • 2008
  • The priority of Crashworthiness concept for rolling stock is progressively increasing to reduce the damage of drivers and passengers as well as the car. For the first step of this research, the analysis of the crash elements have been performed. Also the longitudinal collapse force and mode is important point for whole carbody structure to guarantee the lower force at end part rather than the main passenger area. The carbody quasi-static collapse analysis and real test has been performed in the research. The crash elements FEA and test has been performed as well. After the initial Analysis and test, the correlation analysis between the FEA and test has been performed by FEA tunning. All this result will be used for real crashworthiness design for carbody structure.

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A Study on Improvement of Crash Discrimination Performance for Offset and Angular Crash Events Using Electronic X-Y 2-Axis Accelerometer (전자식 X-Y 이축 가속도 센서를 이용한 오프셋 및 경사 충돌에 대한 충돌 판별 성능 개선에 관한 연구)

  • 박서욱;전만철
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.1
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    • pp.128-136
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    • 2003
  • In today's design trend of vehicle structure, crush zone is fiequently reinforced by adding a box-shaped sub-frame in order to avoid an excessive deformation against a high-speed offset barrier such as EU Directive 96/97 EC, IIHS offset test. That kind of vehicle structure design results in a relatively monotonic crash pulse for airbag ECU(Electronic Control Unit) located at non-crush zone. As for an angular crash event, the measured crash signal using a single-axis accelerometer in a longitudinal direction is usually weaker than that of frontal barrier crash. Therefore, it is not so easy task to achieve a satisfactory crash discrimination performance for offset and angular crash events. In this paper, we introduce a new crash discrimination algorithm using an electronic X-Y 2-axis accelerometer in order to improve crash discrimination performance especially for those crash events. The proposed method uses a crash signal in lateral direction(Y-axis) as well as in longitudinal direction(X-axis). A crash severity measure obtained from Y-axis acceleration is used to improve the discrimination between fire and no-fire events. The result obtained by the proposed measure is logically ORed with an existing algorithm block using X-axis crash signal. Simulation and pulse injection test have been conducted to verify the performance of proposed algorithm by using real crash data of a 2,000cc passenger vehicle.

Strength Characteristics of Soils mixed with Crushed Stone as a Backfill of Reinforced Earth Wall (보강토옹벽 뒷채움재료로서 쇄석혼합토의 강도특성 연구)

  • Park, Jong-Beom;Ju, Jae-Woo;Kim, Hyun-Do;Na, Hyun-Ho;Han, Sang-Ho
    • Journal of the Korean Geosynthetics Society
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    • v.9 no.4
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    • pp.67-73
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    • 2010
  • The most important thing in the design of the reinforced earth retaining wall is to obtain the good backfill materials. However there was a special case using soils mixed with the crushed stone, because the field ran short of good backfill soils. Accordingly in this study various kind of tests were performed according to the mixing content of a crushed stone, which are the gradation curve, the direct shear test and the pullout test. From the test results at first the gradation of soils mixed with crushed stone has been compared with the selecting standard as backfill of reinforced earth wall. And the gradation standard has been satisfied in case of mixing ratio 20% of a crushed stone under 19mm. Also the direct shear test and the pullout test have been performed and at the test results the shear strength parameter and the pullout strength parameter were increased with the increse of the mixing content of a crushed stone. It has been thought that this study will give important data to a designer in designing the reinforced earth wall with soils mixed with crush stones.

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Development of n Hybrid Bumper Beam Using Simulation (시뮬레이션을 이용한 하이브리드 범퍼 빔 개발)

  • Lee, J.K.;Kang, D.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.326-330
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    • 2007
  • Bumper back beam is one of the essential structural components of front-end module. It should be designed to withstand a minor bump in low-speed collision, 2.5 mph crash test for example. And weight reduction is always important problem in the design of almost all the parts in car for energy saving. So, the key issues in shape design of a bumper are weight reduction and the performance in 2.5mph crash test. In this study, a light weight and high performance bumper back beam model was developed using analytical approach based on mechanics and FE simulation together.

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A Experimental Study on The Durability and Mechanical of Permanent Form Mortar (비탈형영구 거푸집용 모르터의 내구성 및 역학적 특성에 관한 실험적 연구)

  • 김우재;표순주;임남기;김형남;김성식;이영도;정상진
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04b
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    • pp.731-736
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    • 1998
  • The dynamics and Durability of Permanent Form Mortar were observed. The results were as the followings. To construct New permanent form, this study constructed permanent form with fiber mortar. In this course glass fiber and polymer, fine aggregate were substituted with river sand and crush sand. To understand material quality effect, flexible mortar and inflexible mortar were tested. According to the microstructure of polymermatrix test by SEM, higher density by Co-matrix effect from polymer addiction was observed. This is considered to increase acid-resistanc, impact proof strenght. In the test of durability of freezing and thawing, polymer mortar was proved to be water proof. It seems to be improved in its characteristics in proportion to increasing W/C ratio. When the W/C ratio is 30%, it is most effective.

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An Analysis of Axial Crushing Behavior of Energy Absorbing Aluminum Honeycomb and Design of Cell Configuration (에너지 흡수용 알루미늄 허니컴 재료의 압축거동 분석 및 설계)

  • 김중재;김상범;김헌영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.5
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    • pp.195-205
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    • 2001
  • The mechanical properties of aluminum honeycomb on the direction of axial crushing under quasistatic loading test was investigated. The crushing process was simulated numerically by full-scale finite element models. Simulations reproduce the experimental results both qualitatively as well as quantitatively. From the investigation, we suggested the constitutive model of energy absorbing honeycomb structure for large scale impact analysis. Real impact test of the WB(Moving Deformable Barrier) was carried and compared with finite element simulation. Constitutive model used in the numerical simulation had a good correlation with experiment. By suggesting the optimizing method fur honeycomb cell configuration design, relationship between cell configuration and crush strength is studied.

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CRUSHING CHARACTERISTIC OF DOUBLE HAT-SHAPED MEMBERS OF DIFFERENT MATERIALS JOINED BY ADHESIVE BONDING AND SELF-PIERCING RIVET

  • Lee, M.H.;Kim, H.Y.;Oh, S.I.
    • International Journal of Automotive Technology
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    • v.7 no.5
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    • pp.565-570
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    • 2006
  • The development of a light-weight vehicle is in great demand for enhancement of fule efficiency and dynamic performance. The vehicle weight can be reduced effectively by using lightweight materials such as aluminum and magnesium. However, if such materials are used in vehicles, there are often instances when different materials such as aluminum and steel need to be joined to each other. The conventional joining method, namely resistance spot welding, cannot be used in joining different materials. Self-piercing rivet(SPR) and adhesive bonding, however, are good alternatives to resistance spot welding. This paper is concerned with the crushing test of double hat-shaped member made by resistance spot welding, SPR and adhesive bonding. Various parameters of crashworthiness are analyzed and evaluated. Based on these results, the applicability of SPR and adhesive bonding are proposed as an alternative to resistance spot welding.

A Study on the Injury Criteria of the Occupant Protection Performance of Crush Cushions (충격흡수시설의 탑승자보호 성능평가 기준에 관한 연구)

  • Lim, Jae-Moon;Jung, Geun-Seup
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.2
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    • pp.49-57
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    • 2008
  • The performance of crash cushion systems is certified through the full scale crash tests by the standard for installation and maintenance guidelines for roadside safety appurtenance. The impact severities of impacting vehicles in collision with crash cushion systems are rated by indices THIV and PHD. Crash test results are considered to study the performance of three crash cushion systems. In case of the frontal impact or the offset frontal impact, the results show that THIV values of three systems are very close to the threshold limit for the occupant protection. Also, the results show that PHD would be improper for the occupant protection performance index. In order to improve the occupant protection performance of crash cushions, ASI needs to be included in the impact severity index.

Test and Analysis for Axial and Bending Collapse Characteristics Evaluation of Aluminum Extruded Beams (알루미늄 압출재의 압괴 및 굽힘붕괴 특성규명을 위한 시험 및 해석)

  • 김범진;허승진;구정서;송달호
    • Journal of the Korean Society for Railway
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    • v.4 no.3
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    • pp.110-115
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    • 2001
  • Recently, many engineers actively participate in research and development w.r.t the weight reduction and the safety increase of vehicle body structure to meet the requirement of fuel economy and regulations. However, vehicle design concept related with weight reduction and safety increase is reduced to the design conflict problem. In the paper, the axial and bending collapse test of aluminum extruded beams are performed and the collapse characteristics are investigated. The analysis method to verify the fracture characteristics of aluminum extruded beam is presented and discussed.

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Scale Modeling Technique for the Crash Analysis of Railway Vehicle Structure (철도차량 충돌 해석을 위한 축소모델링 기법 연구)

  • 김범진;허승진
    • Journal of the Korean Society for Railway
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    • v.5 no.4
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    • pp.231-236
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    • 2002
  • Todays, crash safety requirements of the railway vehicle structures become important design criterion according to the increased driving speed and the lightweight construction. Although the crash analysis using computer simulation can be effectively applied to predict the crash performance of the railway vehicles in the early design stage, the optimized design w.r.t the crash safety could be realized by the crash tests with actual prototype vehicles. However, it is very expensive and time-consuming task to perform the crash test of the railway vehicles. As a measure to cope with the problem, in this paper, the scale modeling technique is suggested and experimentally verified to predict the impact energy absorption characteristics of full scale model of aluminum extrusions sub-structures and the high-speed railway vehicle structure.