• Title/Summary/Keyword: Crush Test and Analysis

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Multi-response optimization of crashworthiness parameters of bi-tubular structures

  • Vinayagar, K.;Kumar, A. Senthil
    • Steel and Composite Structures
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    • v.23 no.1
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    • pp.31-40
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    • 2017
  • This article aims at presenting multi objective optimization of parameters that affect crashworthiness characteristics of bi-tubular structures using Taguchi method with grey relational analysis. To design the experiments, the $L_9$ orthogonal array has been used and based on that, the inner tubes have been fabricated by varying the three influence factors such as reference diameter, length difference and numbers of sides of the polygon with three levels, but all the outer cylinders have the same diameter and length 90 mm and 135 mm respectively. Then, the tailor made bi-tubular steel structures were subjected into quasi static axial compression. From the test results it is found that the crushing behaviors of bi-tubular structures with different combinations were fairly significant. The important responses (crashworthiness indicators) specific energy absorption and crush force efficiency have been evaluated from load - displacement curve. Finally optimal levels of parameters were identified using grey relational analysis, and significance of parameters was determined by analysis of variance. The optimum crashworthiness parameters are reference diameter 80 mm, length difference 0 mm and number of sides of polygon is 3, i.e., triangle within the selected nine bi-tube combinations.

An Experimental and FEA on Crashworthiness of Rolling Stock (철도차량의 Crashworthiness에 관한 실험 및 해석적 연구)

  • Park, Kyoung-Huan;Lee, Jung-Su;Lee, Jang-Uk;Park, Geun-Su
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2040-2045
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    • 2008
  • The priority of Crashworthiness concept for rolling stock is progressively increasing to reduce the damage of drivers and passengers as well as the car. For the first step of this research, the analysis of the crash elements have been performed. Also the longitudinal collapse force and mode is important point for whole carbody structure to guarantee the lower force at end part rather than the main passenger area. The carbody quasi-static collapse analysis and real test has been performed in the research. The crash elements FEA and test has been performed as well. After the initial Analysis and test, the correlation analysis between the FEA and test has been performed by FEA tunning. All this result will be used for real crashworthiness design for carbody structure.

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Energy Absorption Characteristics and Optimal Welding Space of Square Hat Type Thin-walled Tube (정사각 모자형 박판튜브의 에너지흡수특성 및 최적 용접간격)

  • Lee, Hyung-Yil;Kim, Bum-Joon;Han, Byoung-Kee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.12
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    • pp.2703-2714
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    • 2002
  • In this work, energy absorption characteristics and optimal welding space of spot-welded square hat type tube are investigated via quasi-static crush experiments and finite element (FE) analyses. A FE model reflecting the crush characteristics is established based on the experimentally observed crush mechanisms of specimens with welding spaces (20, 30 & 45 mm) and (25,40 & 55 mm) respectively for two specimen widths (60, 75 mm). The established FE model is then applied to other crush models of widths (50, 60 & 75 mm) with various welding spaces (20, 25, 30, 40, 45, 55, 75, 150, 300 mm) respectively. We examine the energy absorption characteristics with respect to the welding space for each specimen width. The outcome suggests an optimal spot welding space of square hat type thin-walled tube. Energy absorption is also presented in terms of yield strength of base metal, specimen thickness, width, and mean crushing force of spot-welded square hat type thin-walled tube.

Analysis of Effect of Compaction Energy on Characters of Grain Size Distribution, Compaction and Permeability Using Fragmentation Fractal (분열 프랙탈을 이용한 다짐 에너지의 영향 분석 - 입도, 다짐도 및 투수특성을 중심으로 -)

  • Noh, Soo-Kack;Son, Young-Hwan;Chang, Pyoung-Wuck;Kim, Seong-Pil
    • Journal of The Korean Society of Agricultural Engineers
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    • v.48 no.6
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    • pp.59-67
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    • 2006
  • Particles of soil are crushed when soil is compacted in the in-situ or lab. Among many factors that affect the crush of particles, compaction energy is a major factor. Because the crush of particles can change physical properties, the analysis of effect of compaction energy is very important. In this study, the fragmentation fractals were used for determining the change in grain size distribution and the effect due to change in grain size distribution was estimated. Compaction energy was increased by 50, 100, 200 and 300% based on the energy of standard A compaction test. As a result, grain size distribution curves were changed and fine particles increased as compaction energy were increased. Relative compaction were ranged between $93.38{\sim}107.67$. Fractal dimension of each site increased as compaction energy increased. Relative compaction is proportional to the fractal dimension but coefficients of permeability were in inverse proportional to the involution of fractal dimension.

An Analysis of Axial Crushing Behavior of Energy Absorbing Aluminum Honeycomb and Design of Cell Configuration (에너지 흡수용 알루미늄 허니컴 재료의 압축거동 분석 및 설계)

  • 김중재;김상범;김헌영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.5
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    • pp.195-205
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    • 2001
  • The mechanical properties of aluminum honeycomb on the direction of axial crushing under quasistatic loading test was investigated. The crushing process was simulated numerically by full-scale finite element models. Simulations reproduce the experimental results both qualitatively as well as quantitatively. From the investigation, we suggested the constitutive model of energy absorbing honeycomb structure for large scale impact analysis. Real impact test of the WB(Moving Deformable Barrier) was carried and compared with finite element simulation. Constitutive model used in the numerical simulation had a good correlation with experiment. By suggesting the optimizing method fur honeycomb cell configuration design, relationship between cell configuration and crush strength is studied.

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Analysis of stability on steel D&I can (Steel D&I Can의 안정성 해석)

  • Cho, S.J.;You, C.S.;Jung, S.W.;Park, H.C.;Hwang, W.;Han, K.S.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.471-476
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    • 2001
  • The main object of this study is to develop a reliable FEM simulation technique for stability test using ABAQUS software and to clarify the effect of base profile of a steel D&I(drawn and ironed) can on the dome reversal pressure. For the can after body making simulation, two kind of stability test, dome buckle test and axial crush test are performed. The factors studied in the base profile on the dome reversal pressure are the base diameter, the rim radius, the dome shoulder radius, the dome radius and the dome depth. Within the limits before the occurrence of normal snap-through buckling of dome, the dome reversal pressure is improved by decreasing the base diameter, increasing the dome depth or increasing the dome shoulder depth.

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Test and Analysis for Axial and Bending Collapse Characteristics Evaluation of Aluminum Extruded Beams (알루미늄 압출재의 압괴 및 굽힘붕괴 특성규명을 위한 시험 및 해석)

  • 김범진;허승진;구정서;송달호
    • Journal of the Korean Society for Railway
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    • v.4 no.3
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    • pp.110-115
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    • 2001
  • Recently, many engineers actively participate in research and development w.r.t the weight reduction and the safety increase of vehicle body structure to meet the requirement of fuel economy and regulations. However, vehicle design concept related with weight reduction and safety increase is reduced to the design conflict problem. In the paper, the axial and bending collapse test of aluminum extruded beams are performed and the collapse characteristics are investigated. The analysis method to verify the fracture characteristics of aluminum extruded beam is presented and discussed.

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Scale Modeling Technique for the Crash Analysis of Railway Vehicle Structure (철도차량 충돌 해석을 위한 축소모델링 기법 연구)

  • 김범진;허승진
    • Journal of the Korean Society for Railway
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    • v.5 no.4
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    • pp.231-236
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    • 2002
  • Todays, crash safety requirements of the railway vehicle structures become important design criterion according to the increased driving speed and the lightweight construction. Although the crash analysis using computer simulation can be effectively applied to predict the crash performance of the railway vehicles in the early design stage, the optimized design w.r.t the crash safety could be realized by the crash tests with actual prototype vehicles. However, it is very expensive and time-consuming task to perform the crash test of the railway vehicles. As a measure to cope with the problem, in this paper, the scale modeling technique is suggested and experimentally verified to predict the impact energy absorption characteristics of full scale model of aluminum extrusions sub-structures and the high-speed railway vehicle structure.

A Study on the free drop impact analysis of the impact limiter for radioactive material transportation cask (방사성물질 운반용기 완충체의 자유낙하 충격 거동에 관한 연구)

  • 박홍윤;신동필;서기석;정성환;홍성인
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.98-102
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    • 2002
  • As the nuclear power plant has been operated continuously and increased gradually, transportation and storage of spent fuel are seriously considered nowadays. The transportation cask which contains radioactive material needs to be inspected about structural safety. About safety verification, description of IAEA Safety Standards states that cask must withstand hypothetical accident conditions. In this paper, 9m free drop impact analysis was performed for transportation cask and impact limiter by using the finite element methods. Furthermore, we obtained the dynamic behavior of wood to as compared with safety test results, and verified the safety of transportation cask.

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Automobile Collision Reconstruction Using Post-Impact Velocities and Crush Profile (충돌 후 속도와 충돌 변형으로부터 자동차 충돌 재구성)

  • 한인환
    • Journal of Korean Society of Transportation
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    • v.18 no.4
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    • pp.107-115
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    • 2000
  • We suggest a method which solves the planar, two vehicle collision reconstruction problem. The method based on the Principle of impulse and momentum determines the pre-impact velocity components from Post-impact velocity components, vehicle Physical data and collision geometry. A novel feature is that although the impact coefficients such as the restitution coefficient and the impulse ratio are unknown, the method can estimate automatically the coefficients and calculate the pre-impact velocity components. This reverse calculation is important for vehicle accident reconstruction, since the pre-impact velocities are unknown and Post-impact Phase is the starting Point in a usual collision analysis. However. an inverse solution is not always Possible with the analytical rigid-body impact model. Mathematically, one does not exist under the common velocity condition. On the other hand, our method has a capability of reverse calculation under the condition if the absorbed energy during the collision process can be estimated using the crush profile. To validate the developed collision reconstruction a1gorithm, we use car-to-car collision test results. The analysis and experimental results agree well in the impact coefficients and the Pre-impact velocity components.

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