• Title/Summary/Keyword: Crush Analysis

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Three-dimensional Crush Measurement Methodologies Using Two-dimensional Data (2차원 데이터를 활용한 3차원 충돌 변형 측정 방법)

  • Han, Inhwan;Kang, Heejin;Park, Jong-Chan;Ha, Yongmin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.3
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    • pp.254-262
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    • 2015
  • This paper presents 3D collision deformation modelling methodologies using photogrammetry for reconstruction of vehicle accidents. A vehicle's deformation shape in collision provides important information on how the vehicle collided. So effective measurement(scanning) and construction of a corresponding appropriate model are essential in the analysis of collision deformation shape for obtaining much information related to collision accident. Two measurement methods were used in this study: Indirect-photogrammetry which requires relatively small amount of photos or videos, and direct-photogrammetry which requires large amount of photos directly taken for the purpose of 3D modelling. When the indirect-photogrammetry method, which was mainly used in this study, lacked enough photographic information, already secured 2D numerical deformation data was used as a compensation. This made 3D collision deformation modelling for accident reconstruction analysis possible.

Durability Improvement of Engine Bulkhead by Adjusting Design Parameters (설계인자변화에 따른 엔진 벌크헤드 내구성 향상)

  • Yang, Chull-Ho;Han, Moon-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.2
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    • pp.111-116
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    • 2011
  • Three-dimensional finite element analyses have been performed to improve the durability of bulkhead. To keep pace with design changes and concentrate on regions of interest, SUBMODEL technique in ABAQUS was used for analysis. An analysis was conducted with following load cases: 1) Cap press-fit, 2) Bearing crush, 3) Bolt assembly, 4) Hot assembly, 5) Firing load, 6) Alternating firing load, 7) 2nd hot assembly. Fatigue analysis was done using commercial software FEMFAT and fatigue factors at the interested regions such as bolt tip area, counter bore, breathing hole, honing clearance were calculated and compared to aid design validation. Finite element modeling in the area of thread engagement used a simple constraint equations. Increasing bolt length, to a minimum of 39 mm above joint face gives a better fatigue resistance to the bulkhead. Breathing hole helps not only circulate the air in the crankcase but also fatigue resistance of bulkhead by relieving the stress at the critical locations.

Optimization of Classifier Operation Conditions Using Taguchi Method and Multiphase Flow Analysis (다구찌 기법과 다상유동해석을 이용한 분급기 운전조건 최적화)

  • Jin, Byeong-Ju;Park, Min-Ho;Yoon, Tae-Jong;Kim, Young-Joo;Kang, Bong-Young;Shim, Ji-Yeon;Kim, Ill-Soo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.3
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    • pp.278-284
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    • 2017
  • Generally, classifiers have been used as machines to crush raw materials and classify suitable particle sizes in all industrial fields, such as food, chemical, and mineral. However, the technique for classifying micron-sized particles between 5 and $20{\mu}m$ is inferior. In particular, numerous experiments and considerable experiences are required to predict the particle size, because the classifier particle size is determined according to the internal flow. However, it is quite difficult to set the driving conditions so that the desired particle size can be classified only by experience and experimentation. Therefore, this study proposes a method of predicting the average particle size by employing multiphase flow analysis and the Taguchi method; this method is subsequently verified.

Crush FE Analysis of Front Side Assembly of Passenger Cars for Identifying the Roles of Major Parts Influencing on Collapse Mode with Reverse Engineering (승용차 프론트 사이드 조립체 부품의 역할과 붕괴모드에 관한 역설계적 유한요소 충돌해석)

  • Kim, Yong-Woo;Kim, Jeong-Ho;Jeong, Kyung-Shin
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.33-40
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    • 2007
  • Crashworthiness design is of special interest in automotive industry and in the transportation safety field to ensure the vehicle structural integrity and more importantly the occupant safety in the event of the crash. Front side assembly is one of the most important energy absorbing components in relating to the crashworthiness design of vehicle. The structure and shape of the front side assemblies are different depending on auto-makers and size of vehicles. Thus, it is not easy to grab an insight on designer's intention when you glance at a new front side member without experiences. In this paper, we have performed the explicit nonlinear dynamic finite element analysis on the front side assembly of passenger cars to identify the mechanical roles of major parts in relation to collapse modes from the viewpoint of reverse engineering. To do this, we have performed crash FE analysis for the two different assemblies of small car and heavy passenger car and have compared dynamic behaviors of the two.

Analysis of Measured Vibration Data due to Rock Blasting and Crushing (암반발파 및 파쇄로 인한 진동값 측정과 분석)

  • Moon, Ka-Eun;Rhim, Hong-Chul
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.177-178
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    • 2015
  • Various vibration caused by construction vehicles and equipment movement, rock blasting, and crushing obstacle occurs inevitably in construction sites. In this study, we measured the impact of vibration by blasting rock at construction sites, rock crushing, concrete crushing. The measuring instrument was installed in adjacent buildings and observed that blasting vibration differs depending on the charge weight, blasting distance, and the measuring position. The observation was maintained by allowable peak particle velocity standard according to each standards and references.

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Introduction to an Evaluation Method for Crashworthiness of Korean Tilting Train Express (한국형 고속틸팅열차의 충돌안전도 평가기법 소개)

  • Jung H.S.;Kwon T.S.;Koo J.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.318-321
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    • 2005
  • Crashworthy design of a train is a systematic approach to ensure the safety of passengers and crews in railway transportation for the prescribed accident scenarios. This approach needs new structural arrangements and designs to absorb higher levels of impact energy in a controlled manner and interior designs to minimize passenger injuries. In this paper, an evaluation method for crashworthiness of Korean tilting train express is introduced. Crush characteristics for each part of tilting train express are evaluated numerically through 3-dimensional shell element analysis with LS-DYNA. Based on a head-on collision and a level crossing collision scenarios, the crash behaviors of tilting train express are evaluated numerically using full-rake collision simulations.

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Structural Analysis for the Container-Shaped Type A Package of Radioactive Materials (컨테이너형태의 방사성물질 A형 운반용기에 대한 구조해석)

  • 이영신;이호철;정성환;이흥영;김용재
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.14 no.2
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    • pp.143-150
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    • 2001
  • 원자력발전소의 1차 계통에서 오염된 장비들을 취급이 용이하고 안전하게 운반하기 위한 운반용기는 내부의 방사성 물질에 대한 방사능 평가에 의하여 방사성물질 A형 운반용기로 분류된다. 방사성물질 A형 운반용기는 IAEA Safety Standard Series No. ST-1 및 국내 원자력법 등 관련규정의 기술기준을 만족하여야 하는데, 운반용기는 중량에 따라 0.3∼1.2m의 높이에서 소성이 일어나지 않는 단단한 바닥면으로 가장 심각한 손상을 주는 방향으로 낙하시키는 정상운반조건(normal transport conditions)에 대하여 구조적 건전성을 유지하여야 한다. 여기서는 ABAQUS/Explicit 코드를 이용하여 컨테이너형태의 A형 운반용기에 대하여 최대손상이 야기되는 0.9m 경사낙하조건에 대한 3차원 충격해석을 수행하고 구조적 건전성을 평가하였는데, 운반용기는 경사낙하시 코너피팅(corner fitting)의 분쇄(crush)에 의하여 대부분의 충격을 흡수하였으며 운반용기의 격납경계는 구조적 건전성을 유지하였다.

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A Study on Crashworthiness for Motorized Trailer of High Speed Train (고속전철 동력객차에 대한 충돌특성 연구)

  • Kim, Heon-Youog;Han, Jae-Hyung;Lee, Jong-Keun
    • Journal of the Korean Society for Railway
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    • v.2 no.1
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    • pp.16-27
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    • 1999
  • The purpose of this study is to suggest the effective analytical procedure using finite element model for the crashworthiness of motorized trailer of high speed train. The static crush of rectangular section frame is analyzed by experiment and numerical simulation. The equivalent thickness distribution of the aluminum frame ensuring the same energy absorption as the steel frame is obtained. In the analysis of end-on collision of TGV-K, deformed pattern and section forces are obtained, and the effect of crushable zone are examined. The numerical results are applied to the design of motorized trailer of Korean high speed train.

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Analysis of stability on steel D&I can (Steel D&I Can의 안정성 해석)

  • Cho, S.J.;You, C.S.;Jung, S.W.;Park, H.C.;Hwang, W.;Han, K.S.
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.471-476
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    • 2001
  • The main object of this study is to develop a reliable FEM simulation technique for stability test using ABAQUS software and to clarify the effect of base profile of a steel D&I(drawn and ironed) can on the dome reversal pressure. For the can after body making simulation, two kind of stability test, dome buckle test and axial crush test are performed. The factors studied in the base profile on the dome reversal pressure are the base diameter, the rim radius, the dome shoulder radius, the dome radius and the dome depth. Within the limits before the occurrence of normal snap-through buckling of dome, the dome reversal pressure is improved by decreasing the base diameter, increasing the dome depth or increasing the dome shoulder depth.

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Emulsion rheology and properties of polymerized high internal phase emulsions

  • Lee, Seong-Jae
    • Korea-Australia Rheology Journal
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    • v.18 no.4
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    • pp.183-189
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    • 2006
  • High internal phase emulsions are highly concentrated emulsion systems consisting of a large volume of dispersed phase above 0.74. The rheological properties of high internal phase water-in-oil emulsions were measured conducting steady shear, oscillatory shear and creep/recovery experiments. It was found that the yield stress is inversely proportional to the drop size with the exponent of values between 1 and 2. Since the oil phase contains monomeric species, microcellular foams can easily be prepared from high internal phase emulsions. In this study, the microcellular foams combining a couple of thickeners into the conventional formulation of styrene and water system were investigated to understand the effect of viscosity ratio on cell size. Cell size variation on thickener concentration could be explained by a dimensional analysis between the capillary number and the viscosity ratio. Compression properties of foam are important end use properties in many practical applications. Crush strength and Young's modulus of microcellular foams polymerized from high internal phase emulsions were measured and compared from compression tests. Of the foams tested in this study, the foam prepared from the organoclay having reactive group as an oil phase thickener showed outstanding compression properties.