• Title/Summary/Keyword: Cross-hole

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Performance Improvement of Cross-Flow type Small Hydro Turbine by Air Layer Effect (소수력발전용 횡류수차의 공기층효과에 의한 성능향상)

  • Choi, Young-Do;An, Young-Joon;Shin, Byeong-Rog;Lee, Dong-Yeup;Lee, Young-Ho
    • Proceedings of the KIEE Conference
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    • 2009.07a
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    • pp.1070_1071
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    • 2009
  • Recently, small hydropower attracts attention because of its clean, renewable and abundant energy resources to develop. Therefore, a cross-flow hydraulic turbine is proposed for small hydropower development in this study. The turbine‘s simple structure and high possibility of applying to the sites of relatively low effective head and large flow rate can be advantages for the introduction of the small hydropower development. The purpose of this study is not only to investigate the effects of air layer in the turbine chamber on the performance and internal flow of the cross-flow turbine, but also to suggest a newly developed air supply method. CFD analysis for the performance and internal flow of the turbine is conducted by an unsteady state calculation using a two-phase flow model in order to embody the air layer effect on the turbine performance effectively. The result shows that air layer effect on the performance of the turbine is considerable. The air layer located in the turbine runner passage plays the role of preventing a shock loss in the runner axis and suppressing a recirculation flow in the runner. The location of air suction hole on the chamber wall is very important factor for the performance improvement. Moreover, the ratio between air from suction pipe and water from turbine inlet is also significant factor of the turbine performance.

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RHT-Based Ellipse Detection for Estimating the Position of Parts on an Automobile Cowl Cross Bar Assembly (RHT 기법을 이용한 카울크로스바의 조립위치 결정에 관한 연구)

  • Shin, Ik-Sang;Kang, Dong-Hyeon;Hong, Young-Gi;Min, Young-Bong
    • Journal of Biosystems Engineering
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    • v.36 no.5
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    • pp.377-383
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    • 2011
  • This study proposed the new method of discerning the assembled parts and presuming the position of central point in a Cowl Cross Bar (CCB) using a Charge-Couple Device (CCD) camera attached to a robot in the auto assembly line. Three control points of an ellipse were decided by three reference points, which were equally distanced. The radii of these reference points were determined by the size of the object, and the repeated presumption secured the precise determination. The comparison of the central point of ellipse presumed by Randomized Hough Transform (RHT) with the part information stored in a database was used for determining the faulty part in an assembly. The method proposed in this study was applied for the real-time inspection of elliptical parts, such as bolt, nut hole and so on, connected to a CCB using a CCD camera. The findings of this study showed that the precise decision on whether the parts are inferior or not can be made irrespective of the lighting condition of industrial site and the noises of the surface of the part. In addition, the defect decision on the individual elliptic parts assembled in a CCB showed more than 98% accuracy within a 500-millisecond period at most.

Development of Non-Scallop Block Joint Welding Method (논-스캘럽 블록 조인트 용접법 개발)

  • Kim, Ho-Kyeong;Ko, Dae-Eun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.9
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    • pp.5419-5424
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    • 2014
  • A weld scallop is a small quadrant or half circle type hole installed in the weld line cross area for easy welding operation. Many types of T-bars with a scallop can be welded in a block assembly stage in shipbuilding. The difficulties arise from the fact that scallops are to be filled by build-up welding after welding of the cross line is complete. In this study, a non-scallop block joint welding method was developed using special type CBM (ceramic backing material). The wedge shaped CBM was devised to insert a CBM into just the V groove of weld line cross area without weld scallop. A saw-toothed shape was adopted for easy cutting of the unnecessary part in the CBM fitting process. The applicability of the developed method was verified through welding experiments based on the yard welding conditions.

Defect Classification of Cross-section of Additive Manufacturing Using Image-Labeling (이미지 라벨링을 이용한 적층제조 단면의 결함 분류)

  • Lee, Jeong-Seong;Choi, Byung-Joo;Lee, Moon-Gu;Kim, Jung-Sub;Lee, Sang-Won;Jeon, Yong-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.7
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    • pp.7-15
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    • 2020
  • Recently, the fourth industrial revolution has been presented as a new paradigm and additive manufacturing (AM) has become one of the most important topics. For this reason, process monitoring for each cross-sectional layer of additive metal manufacturing is important. Particularly, deep learning can train a machine to analyze, optimize, and repair defects. In this paper, image classification is proposed by learning images of defects in the metal cross sections using the convolution neural network (CNN) image labeling algorithm. Defects were classified into three categories: crack, porosity, and hole. To overcome a lack-of-data problem, the amount of learning data was augmented using a data augmentation algorithm. This augmentation algorithm can transform an image to 180 images, increasing the learning accuracy. The number of training and validation images was 25,920 (80 %) and 6,480 (20 %), respectively. An optimized case with a combination of fully connected layers, an optimizer, and a loss function, showed that the model accuracy was 99.7 % and had a success rate of 97.8 % for 180 test images. In conclusion, image labeling was successfully performed and it is expected to be applied to automated AM process inspection and repair systems in the future.

X-ray Computed Tomography on Larger Diameter Timber than Digital Detector

  • Kim, Chul-Ki;Lee, Jun-Jae;Oh, Jung-Kwon
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.5
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    • pp.385-391
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    • 2013
  • X-ray computed tomography is a very powerful nondestructive technique in safety inspection of historic timber building. But, in field, various testing condition makes it difficult to carry out X-ray CT testing. Limited size in X-ray digital detector is one of the problems. In this study, a pitch pine disk with two holes was used to know how imperfection in X-ray projection affects CT image resolution. Using various number of projections, CT image was reconstructed by filtered back projection method, and then it was investigated how many projection is required to identify the holes in different location. Two artificial holes could be differently detected according to their location in cross section of specimen. One hole in center part of specimen was identified using more than 9 radiographs, but the other one which located in outer part of cross section could not be detected until more than 36 projections were used. Even though there is data missing in outer part of cross section due to limited size of detector, the center part of CT image could be reconstructed well and the resolution of outer part became higher with increase of the number of projections. For field application, the number of projections for CT image reconstruction needs to be decided with consideration of another nondestructive testing and the location of interest.

Evaluation of Bearing Strength of Self-Tapping Screws according to the Grain Direction of Domestic Pinus densiflora

  • LEE, In-Hwan;KIM, Keonho;SHIM, Kug-bo
    • Journal of the Korean Wood Science and Technology
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    • v.50 no.1
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    • pp.1-11
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    • 2022
  • To evaluate the bearing strength of red pine cross-laminated timber (CLT) with self-tapping screw (STS), which is widely used as a fastener for connection in CLT building, the bearing test was conducted. Accoring to the STS's diameters (8, 10, 12 mm), the bearing test specimens with half hole were manufactured. Bearing strength was compared and reviewed in consideration of the configuration in STS and the loading direction to the grain of red pine. As a result of the bearing test on the STS's diameter, the yield bearing load increases as the larger diameter of the STS in all directions of the red pine. The bearing strength of the thread part (thread + tip) was higher than the shank part (shank + shank cutter). In compared with the directions to the grain of red pine, the bearing strength of the cross section parallel to the loading direction was the highest, and the tangent section was the lowest bearing strength. The average bearing strength of the loading direction in parallel to the grain was 23.43 MPa, which was about 45% higher than the average 16.16 MPa in perpendicular to the grain. The predicted bearing strength calculated by Eurocode (EN) and Korean Building Code (KBC)'s equation was lower than the experimental value. It is nessesary to propose the new equations of bearing strength reflected the configuration information of STS.

An Experimental Study on Flow Characteristics in Volute of Centrifugal Turbomachinery (원심형 터보기계의 볼류트네의 유동특성에 관한 실험적 연구)

  • Jeon, Kyung-Joon;Joo, Won-Gu
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.801-806
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    • 2001
  • The objective of present study is to find the interaction between volute and impeller of the centrifugal turbomachinery with rectangular cross-sectional volute. Flow measurement were taken in shrouded impeller with 12 backward type blades by using a five-hole pressure probe. The measurements are carried out in 7 flow rate, respectively. Primary function of a centrifugal turbo machinery volute is to serve the flow from the impeller and diffuser to pipe system. For the off-design conditions, Influence of pressure distortion was shown by these measurements. As a result, It has caused the decrease of total efficiency of centrifugal turbomachinery. We have also taken data to design volute by these measurements.

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A Numerical Study on the Film-Cooling Characteristics of Gas Turbine Blade using CO2 (이산화탄소를 이용한 가스터빈 블레이드 막냉각 특성 연구)

  • Kim, Sang-Gwon;Lee, Jong-Chul;Kim, Youn-Jea
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.2
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    • pp.41-44
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    • 2012
  • In order to cool the turbine blade under high temperature operating conditions, the film-cooling method is generally applied. In this study, $CO_2$ was used as working fluid and it helped the operating system to prevent the loss of compressed air. The trapezoidal diffuser shape was adopted at the cross section of hole and the characteristics of heat flow with various working fluids were numerically studied. In particular, the different mixture ratios of $CO_2$, such as various density ratios of 0.2, 0.8, and 1.0, respectively, were considered. Numerical results are graphically depicted with various conditions.

Experimental Study on the Performance of Screw Compressor with Various Shapes of Air End (에어엔드 형상변화에 따른 스크류 압축기 성능에 관한 실험적 연구)

  • Kim, Tae-Yoon;Lee, Jae-Young;Kim, Youn-Jea
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.1
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    • pp.5-10
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    • 2013
  • The performance of screw air compressor is affected by rotor profile, lobe number, air end wrap angle, rotor L/D ratio, suction and discharge ports, revolutions of air end and load regulation control, etc. In general, an efficient screw compressor needs a rotor profile of which has a large flow cross-section area, short sealing lines and a small blow-hole. In this study, experimental study was performed with newly designed $5{\times}6$ rotor profile and various shapes of air end. Results show that the measured specific power consumption of the newly designed screw compressor appeared to be lower than any other published data for the equivalent screw compressors manufactured.

A Study on Characteristics of the Material Flow in Side-Extrusion (측방압출에서의 재료유동특성에 관한 연구)

  • 김영호;김강수;윤상식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.232-235
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    • 1995
  • A side-extrusion model, meant for deeper understanding of the material flow in the CONFORM (continuous extrusion forming) of trub shaped aluminum profiles is presented. In order to get the desirded straight shape of the extrudate,every part of its cross-section must exit the die with the same velocity. Problem is assumed by plane strain UBET-model to analyze it in a simplified way. This has been done by studying the side-extrusion through a two -hole die face. The flow is balanced by determining the optimum lengths of the bearing lands, i.e., those lengths which result in equal exit velocities of the extrudates. Furthermore, the material flow, as influenced by the punch velocity, has been investigated.

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