• Title/Summary/Keyword: Critical size effect

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The effect of the surface defect from micro-hole for fatigue strength (피로강도에 대한 표면미소 결함의 영향)

  • 오환섭
    • Journal of the korean Society of Automotive Engineers
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    • v.11 no.1
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    • pp.51-56
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    • 1989
  • This study was performed to investigate the effect of defect on fatigue strength under the stress of rotary bending. The specimens were made of low carbon steel having artificial microholes, namely, single micro-hole and two adjacent micro-holes as natural defects, and the effects of the diameter of hole and the distance between the holes on fatigue strength have been investigated. The obtained result can be summarized as follows: 1, The critical defect means the largest size of defect that does not affect fatigue limit, and correspondes to the size of defect leading to final fracture under fatigue limit of smooth specimen. The size of defect which has an effect on fatigue limit is larger than that of critical defect. 2, The defect larger than the critical defect affects fatigue strength for as a kind of size effect, and the physical meaning of size effect of defect is considered same as the one of notch effect.

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Estimation on a Contact Size Effect in Fretting Fatigue Between Cylindrical Pad and Flat Specimen (실린더형 패드와 평판 시험편간 프레팅 피로의 접촉폭 크기효과에 관한 평가)

  • Kim, Jin-Kwang;Cho, Sang-Bong
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.116-125
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    • 2008
  • In general, fretting is a contact damage process due to micro-slip associated with small amplitude oscillatory movement between two surfaces in contact. Previous studies in fretting fatigue have observed a contact size effect related to contact width. The volume-averaging method of theoretically predicted contact stress fields was required to emulate experimental trends and to predict the observed contact size effects. This contact size effect is captured by the mean values of stresses and strains at the element integration points of FE model and two critical plane models (SWT, FS) in the present paper. It is shown that crack nucleation and fretting fatigue life can be predicted by the FE-based critical plane models.

Effect of Grain Size and Heat-treating Atmosphere on the Phase Stability of Y-TZP (입자크기와 열처리 분위기 변화에 따른 Y-TZP에서의 상안정성 변화)

  • Chung, Tai-Joo;Ahn, Seung-Su;Song, Eun-Wha;Oh, Kyung-Sik;Lee, Jong-Sook;Kim, Young-Sik
    • Journal of Powder Materials
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    • v.13 no.5 s.58
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    • pp.360-365
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    • 2006
  • The phase stability of tetragonal phase in Y-TZP was investigated in terms of the distribution of grain sizes and heat-treating atmosphere. Y-TZP with various grain sizes were prepared using duration time at $1600^{\circ}C$ as experimental parameter. Accumulated grain size distributions were built from the SEM micrographs and the amount of tetragonal phase were measured using XRD. Both results were compared to determine the critical grain size before and after heat-treatment in vacuum. The critical grain size drastically decreased compared with the small increase of average grain size due to the autocatalytic effect which critically affects the tetragonal to monoclinic phase transformation. After heat-treatment in reductive atmosphere critical grain size relatively increased due to the stabilization of tetragonal phase. The formation of oxygen vacancies during heat-treatment was ascribed to the increase of stability.

Size dependent effect on deflection and buckling analyses of porous nanocomposite plate based on nonlocal strain gradient theory

  • Khazaei, Pegah;Mohammadimehr, Mehdi
    • Structural Engineering and Mechanics
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    • v.76 no.1
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    • pp.27-56
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    • 2020
  • In this paper, the deflection and buckling analyses of porous nano-composite piezoelectric plate reinforced by carbon nanotube (CNT) are studied. The equations of equilibrium using energy method are derived from principle of minimum total potential energy. In the research, the non-local strain gradient theory is employed to consider size dependent effect for porous nanocomposite piezoelectric plate. The effects of material length scale parameter, Eringen's nonlocal parameter, porosity coefficient and aspect ratio on the deflection and critical buckling load are investigated. The results indicate that the effect of porosity coefficient on the increase of the deflection and critical buckling load is greatly higher than the other parameters effect, and size effect including nonlocal parameter and the material length scale parameter have a lower effect on the deflection increase with respect to the porosity coefficient, respectively and vice versa for critical buckling load. Porous nanocomposites are used in various engineering fields such as aerospace, medical industries and water refinery.

A Study on the Threshold Condition of Crack Propagation for Pre-Crack and Micro-Hole Specimens (프리크랙과 微小圓孔材의 크랙成長 下限界條件에 관한 硏究)

  • 송삼홍;윤명진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.278-285
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    • 1988
  • The Critical size of artificially induced micro-holes in 0.17%, 0.36% Carbon steel Specimens with Spheroidized Cementite and in 0.17% carbon steel specimens with martensite structure is compared with annealed pre-crack in order to discuss the physical meaning of the fatigue limit and evaluation of the tolerant micro flaw size at the stress level of the fatigue limit. Results obtained were summarized as follows; (1) In this study, non-propagating crack length of Smooth specimen and critical pre-crack length (lc) is coincide. (2) In the carbon steels with spheroidized cementite structure, critical pre-crack length (lc) and allowable micro-hole size (dc) is coincide each other at the fatigue limit level. (3) It has been published that there exists a particular size of micro-hole which has no effect on the fatigue limit. In this study, the micro-hole of critical size can be regarded as equivalent to a tolerant micro flaw which would not reduce the fatigue limit.

Effect of the WC particle size and Co content on the adhesion property between AIP-TiN coating and WC-Co substrate (AIP-TiN/WC-Co계에서 WC입자크기와 Co함량이 밀착력에 미치는 영향)

  • 한대석;류정민;권식철;김광호
    • Journal of the Korean institute of surface engineering
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    • v.35 no.3
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    • pp.165-171
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    • 2002
  • TiN coating were deposited onto different WC-Co substrates using arc ion plating (AIP) technique. The structure and morphology for the deposited coating were characterized by x-ray diffraction (XRD) and scanning electron microscopy (SEM). The adhesion behavior of the deposited TiN coating was investigated with a conventional scratch test. Effects of WC particle size and Co content on the adhesion strength between the deposited TiN coating and substrate were studied. During the scratch test, the value of critical load was dependent of WC particle size and Co content on substrate. As the WC particle size and Co content on substrate decreased, the critical load increased. The highest critical load, approximately 110N, was obtained at WC particle size of 1$\mu\textrm{m}$ and Co content of 10wt.%.

Determination of In-focus Criteria In Image Processing Method for Particle Size Measurement (입경측정을 위한 영상처리기법에서 입자 초점면 존재 판단 기준의 설정)

  • Koh, Kwang Uoong;Kim, Joo Youn;Lee, Sang Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.3
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    • pp.398-407
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    • 1999
  • In the present image processing technique, the concept of the gradient indicator(GI) has been introduced to find out the depth-of-field in sizing large particles ranging from $30{\mu}m$ to $30{\mu}m$ where using of the concept of the normalized contrast value(VC) is not appropriate. The gradient indicator is defined as the ratio of the local value to the maximum possible value of the gray-level gradient in an image frame. The gradient indicator decreases with the increases of the particle size and the distance from the exact focal plane. A particle is considered to be in focus when the value of the gradient indicator at its image boundary stays above a critical value. This critical gradient indicator($GI_{critical}$) is defined as the maximum gradient indicator($GI_{max}$) subtracted by a constant ${\Delta}GI$ which is to account for the particle-size effect. In the present ca.so, the value of ${\Delta}GI$ was set to 0.28 to keep the standard deviation of the measured particles mostly within 0.1. It was also confirmed that, to find the depth-of-field for small particles(${\leq}30{\mu}m$) with the same measurement accuracy, tho concept of the critical normalized contrast($VC_{critical}$) is applicable with 85% of the maximum normalized contrast value($VC_{max}$). Finally, the depth-of-field was checked for the size range between $10{\mu}m$ and $300{\mu}m$ when the both in-focus criteria ($GI_{critical}$ and $VC_{critical}$) were adopted. The change of the depth-of-field with the particle size shows good linearity in both the VC-applicable and the GI-applicable ranges with a reasonable accuracy.

Synergic Effect of Clay on the Mechanical and Electrical Properties of SWCNT/Epoxy Composites (SWCNT/에폭시 복합체의 기계적 전기적 성질에 미치는 Clay의 상승효과)

  • Choi, Won Seok;Ryu, Sung Hun
    • Elastomers and Composites
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    • v.49 no.3
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    • pp.204-209
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    • 2014
  • Sodium-montmorillonite ($Na^+$-MMT) was introduced into single wall carbon nanotube (SWCNT)/epoxy composite to investigate the effect of MMT size and MMT/SWCNT ratio on the mechanical and electrical properties of composite. Three different sizes of MMTs were used and all were found to function as effective dispersion aids for SWCNTs. Mechanical properties of SWCNT/epoxy composite increased with MMT content; tending to decrease once the MMT content reached a critical level. However, the surface electrical resistance decreased with increasing MMT content and tended to increase after the critical content was reached. Critical MMT/SWCNT ratio for maximum mechanical properties and minimum electrical resistivity was strongly dependent on the MMT size. Critical MMT/SWCNT ratio was decreased with MMT size.

Fretting fatigue life prediction for Design and Maintenance of Automated Manufacturing System (생산자동화 시스템의 설계 및 정비를 위한 프레팅 피로수명 예측)

  • Kim, Jin-Kwang
    • Journal of the Korean Society of Industry Convergence
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    • v.20 no.2
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    • pp.195-204
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    • 2017
  • Predicting the failure life of automated manufacturing systems can reduce overall downtime, maintenance costs, and total plant operation costs. Therefore, there is a growing interest in fatigue failure mechanisms as the safety or service life assessment of manufacturing systems becomes an important issue. In particular, fretting fatigue is caused by repeated tangential stresses that are generated by friction during small amplitude oscillatory movements or sliding between two surfaces pressed together in intimate contact. Previous studies in fretting fatigue have observed size effects related to contact width such that a critical contact width exists where there is drastic change in the fretting fatigue life. However, most of them are the two-dimensional finite element analyses based on the plane strain assumption. The purpose of this study is to investigate the contact size effects on the three-dimensional finite element model of a finite width of a flat specimen and a cylindrical pad exposed to fretting fatigue. The contact size effects were analyzed by means of the stress and strain averages at the element integration points of three-dimensional finite element model. This study shows that the fretting fatigue life of manufacturing systems can be predicted by three-dimensional finite element analysis based on SWT critical plane model.

Evaluation of Fatigue Strength and Characteristics of Fatigue Crack Closure in SM35C Steel (중탄소강의 피로크랙 개폐구의 특성 및 피로강도의 평가)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.1
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    • pp.45-50
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    • 1997
  • It is not clearly known how surface defects or inclusions of a medium carbon steel affect a fatigue strength. In this study, we used SM35C specimens with spheroidized cementite structure to eliminate dependence of micro structure of fatigue crack. The investigation was carried out by behavior of crack closure at non-propagation crack and effect of the fatigue limit according to the artificial defects size. Experimental findings are obtained as follows : (1) Fatigue crack initiation point of medium carbon steel with spheroidized cementite structure is at the surface defects. (2) Non-propagating crack length of smooth specimen is equal to the critical size of defect. (3) Considering the opening and closure behavior of fatigue crack, the defect shape results in various crack opening displacement, while it does not affects the fatigue limit level of medium carbon steel with spheroidized cementite structure. (4) The critical length of the non-propagation crack of smooth specimen is the same as critical size of defect in transient area which determines threshold condition in steel with spheroidized cementite structure.

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