• Title/Summary/Keyword: Critical Nozzle

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Cathodic Recirculation System Using a Dual-ejector to Improve Oxygen Utilization of a Submarine Fuel Cell

  • Kim, Min-Jin;Sohn, Young-Jun;Lee, Won-Yong
    • Journal of the Korean Electrochemical Society
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    • v.13 no.3
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    • pp.193-197
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    • 2010
  • In terms of the system efficiency, it is very useful to apply the ejector into the fuel recirculation system of a fuel cell system since the ejector needs no parasitic power to operate. Since the conventional automotive fuel cell use hydrogen and air as their fuel, the only hydrogen is needed to be recirculated for the better fuel efficiency. On the other hand, the submarine fuel cell needs both hydrogen and oxygen recirculation systems because the submarine drives under the sea. In particular, the cathodic recirculation has to meet the tougher target since the oxygen based pressurized stack generally used in the submarine applications generates the significant amount of the water in the stack during the operation. Namely, the oxygen utilization has designed less than 50% in the whole operating range for the better exhausting of the generated waters. And thereby in terms of the oxygen utilization, the entrainment ratio of the ejector should be more than 1 within the whole operating range. However, the conventional ejector using a constant nozzle can not afford to satisfy the mentioned critical requirement. To overcome the problem, the dual-ejector and its control strategy are designed. The performance of the proposed dual-ejector is verified by the experiments based on the real operating conditions of the target submarine system. Furthermore, the proposed design method can be used for the other fuel recirculation system of a large-scale fuel cell system with the critical requirement of the fuel utilization.

Strain-based plastic instability acceptance criteria for ferritic steel safety class 1 nuclear components under level D service loads

  • Kim, Ji-Su;Lee, Han-Sang;Kim, Jong-Sung;Kim, Yun-Jae;Kim, Jin-Won
    • Nuclear Engineering and Technology
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    • v.47 no.3
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    • pp.340-350
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    • 2015
  • This paper proposes strain-based acceptance criteria for assessing plastic instability of the safety class 1 nuclear components made of ferritic steel during level D service loads. The strain-based criteria were proposed with two approaches: (1) a section average approach and (2) a critical location approach. Both approaches were based on the damage initiation point corresponding to the maximum load-carrying capability point instead of the fracture point via tensile tests and finite element analysis (FEA) for the notched specimen under uni-axial tensile loading. The two proposed criteria were reviewed from the viewpoint of design practice and philosophy to select a more appropriate criterion. As a result of the review, it was found that the section average approach is more appropriate than the critical location approach from the viewpoint of design practice and philosophy. Finally, the criterion based on the section average approach was applied to a simplified reactor pressure vessel (RPV) outlet nozzle subject to SSE loads. The application shows that the strain-based acceptance criteria can consider cumulative damages caused by the sequential loads unlike the stress-based acceptance criteria and can reduce the overconservatism of the stress-based acceptance criteria, which often occurs for level D service loads.

Effect of Thermal Treatment Conditions on Shapes of Inkjet Printed Silver Patterns (열처리 조건이 잉크젯 인쇄된 실버 패턴의 형상에 미치는 영향)

  • Shin, Kwon-Yong;Kang, Kyung-Tae;Cho, Young-June;Lee, Sang-Ho
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1712-1713
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    • 2011
  • Inkjet technology have many merits in plenty of industrial applications. However, deposited droplet has a very critical issue that is coffee ring effect, for the application to an industrial manufacturing process. To remove the coffee ring effect, the effect of thermal treatment conditions on shapes of inkjet printed silver patterns were investigated in various surface condition. The surface changes were characterized by the contact angle measurement. Droplets from a 50 ${\mu}m$ nozzle were printed on the substrate after optimizing the ejection of individual droplets. Ink with a high boiling point of main solvent results in coffee ring effect. This result implies that the dominant factor that determines the shape of droplet is the drying conditions of main solvent of silver nanoparticle colloidal ink. As a results, selecting a proper thermal treatment conditions is very crucial for better shapes of inkjet printed silver nanoparticle colloidal patterns.

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A Numerical Study on the Spray-to-Spray Impingement System

  • Lee, Seong-Hyuk;Ko, Gwon-Hyun;Ryou, Hong-Sun
    • Journal of Mechanical Science and Technology
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    • v.16 no.2
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    • pp.235-245
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    • 2002
  • The present article aims to perform numerical calculations for inter-spray impingement of two diesel sprays under a high injection pressure and to propose a new hybrid model for droplet collision on the basis of literature findings. The hybrid model is compared with the original O'Rourke's model, which has been widely used for spray calculations. The main difference between the hybrid model and the O'Rourke's model is mainly in determination of the collision threshold condition, in which the preferred directional effect of droplets and a critical collision radius are included. The Wave model involving the cavitation effect inside a nozzle is used for predictions of atomization processes. Numerical results are reported for different impingement angles of 60°and 90°in order to show the influence of the impinging angle on spray characteristics and also compared with experimental data. It is found that the hybrid model shows slightly better agreement with experimental data than the O'Rourke's model.

An Investigation of Design Parameter and Atomization Mechanism for Air Shrouded Injectors

  • Lee, Ki-Hyung;Lee, Chang-Sik;Kim, Bong-Gyu;Jeong, Hae-Young
    • Journal of Mechanical Science and Technology
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    • v.17 no.5
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    • pp.751-757
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    • 2003
  • With increasing requirements for the less harmful exhaust emissions and the better fuel economy, the conventional injectors in gasoline engines can be replaced by the air shrouded injector in order to provide improved combustion in engine operations. To find out the optimal shape of air shrouded atomizer attached to the conventional injector nozzle, the critical design parameters such as droplet size, fuel and air inlet angles, and injection angles were investigated based on experimental analyses. To explain the characteristics of fuel atomization, these experimental approaches were carried out using a Phase Doppler Particle Analyzer (PDPA) system. The droplet sizes of injected air fuel mixture were obtained by using the beam diffraction phenomenon. In order to improve the atomization effect, the various atomizers were investigated. The Saute. Mean Diameter (SMD) measured at the predetermined locations outside the atomizer represented the performance of fuel atomization. The experimental results show that the design factors and atomization mechanism needed for developing air shrouded injectors. The suggested design parameters in this paper can be a useful reference in the early design stage.

광폭 노즐을 사용한 저온분사 공정시 분사 기판면에서의 입자속도분포 예측

  • Park, Hye-Yeong;Park, Jong-In;Jeong, Hun-Je;Han, Jeong-Hwan;Kim, Hyeong-Jun
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2010.05a
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    • pp.55.2-55.2
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    • 2010
  • 기존의 thermal spray coating은 분사시 가스와 입자가 높은 열을 동반하여 상대적으로 차가운 기판과의 충돌되는 과정에서 기판과 입자 사이에 열응력이 발생하게 되고, 이것은 코팅 특성을 저하시킨다. 또한 고온의 가연성 가스등의 사용으로 작업 시 안전문제 등의 단점이 있었다. 이러한 단점을 보완하기 위하여 분사 시 운동에너지를 주로 이용하는 cold spray coating 공정이 개발되었다. 이 공정은 코팅 입자를 임계속도 이상으로 가속시켜 입자와 기판이 충돌시 소성 변형을 통해 적층되는 코팅기술이다. Cold spray coating공정은 상온 코팅이 가능하기 때문에 주입입자의 물성이 비교적 그대로 유지되고, 고온의 열로 인한 기판의 변질을 막을 수 있다. Cold Spray coating에서 주로 원형 노즐을 사용하나 본 연구에서는 분사 효율 향상을 위한 광폭노즐을 사용하여 코팅 시간 단축을 기대하고 있다. 임계속도 이상의 입자 확보를 위하여 노즐의 expansion ratio와 노즐 shape의 변화를 주어 그에 따른 노즐내의 유동장을 수치해석을 통해 계산하였다. 분사되는 출구면과 기판 사이의 입자 속도 분포를 해석하였고, 이를 통해 임계속도 이상의 속도를 갖는 유효 입자들의 분포 및 유효 분사 면적을 예측하였다. 또한, 기존의 원형 노즐과 광폭 노즐과의 유동장 비교 및 각 노즐 분사면을 분석하여 cold spray coating공정에서의 효율적인 노즐 형상을 디자인하였다.

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Electrical Conduction Properties of Surface in Materials for Outdoor Insulator (옥외 애자용 재료의 표면 전기전도 특성)

  • 박영국;이운석;정수현;장동욱;임기조
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.11 no.10
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    • pp.758-762
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    • 1998
  • Electrical conduction property of insulator surface is most important factor to assess the insulation performances of outdoor insulating materials. In this paper, contamination performance of the materials to be used for outdoor insulator such as porcelain, EPDM, silicone rubber was discussed by measuring properties of average leakage current and scintillation discharge pulses under salt fog conditions. The fog was applied by nozzle in chamber and fogging fluids were deionized distilled water, 0.5wt% NaCI solution and 2wt% NaCl solution. The average leakage current showed linearly with applied voltage at dry and clean surface condition. The magnitude of leakage current was almost same at different kinds of samples. In case of deionized distilled water fog, the characteristics of leakage current and applied voltage were much different to those in case of dry and clean condition with 2wt% salt fog. In case of slat fog pollution condition, the leakage current was increased above critical voltage. the scintillation discharges were also activated at the level. The leakage current and scintillation discharges were increased with increasing pollution degree. The resistance to pollution properties of silicone rubber appeared excellent among them.

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Challenges in the Production of Thin Coatings at High Line Speed

  • Michel, Dubois;Luc, Warichet;Jose, Callegari
    • Corrosion Science and Technology
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    • v.9 no.1
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    • pp.1-7
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    • 2010
  • Cost reduction of products is and will always be a key objective of industrials. However, it is well identified that the wiping process reaches its limits at high line speed in general and especially thin coatings. If wiping models predict that it is possible to reach 32-37 g/$m^2$ of pure Zinc at 180 m/min provided the nozzle to strip distance can be reduced to 6mm, the possibility to reach that process window industrially with sufficient robustness is debated. 3 key problems are reviewed and analyzed: Zinc splashing and liquid drop emissions of various forms, the production of skimming and the noise generated by the nozzles. The available data and models are firstly used to predict phenomena. Secondly, videos and pictures from the lines showing what really happens on the edges especially in case of a strip width change are analyzed. Whereas the predicted level of skimming to remove from the pot is expected very high, it turns out that the target may be very close to the full splashing phenomena and that the most critical industrial situation is related to strip specification changes. It is then expected that the industrial feasibility of the 32-37 g/$m^2$ at 180 m/min will depend strongly on the amount of incoming strip with the same width that can be processed continuously.

Study on Combustion Characteristics of Unielement Thrust Chambers with Various Injectors

  • Seonghyeon Seo;Lee, Kwang-Jin;Han, Yeoung-Min;Kim, Seung-Han;Kim, Jong-Gyu;Moon, Il-Yoon;Seol, Woo-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.125-130
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    • 2004
  • Experimental study on combustion characteristics of double swirl coaxial injectors has been conducted for the assessment of critical injector design parameters. A reusable, unielement thrust chamber has been fabricated with a water-cooled copper nozzle. Two principle design parameters, a swirl angle and a recess length, have been investigated through hot firing tests for the understanding of their effects on high pressure combustion. Clearly, both parameters considerably affect the combustion efficiency, dynamics and hydraulic characteristics of an injector. Internal mixing of propellants in a recess region increases combustion efficiency along with the increase of a pressure drop required for flowing the same amount of mass flow rates. It is concluded that pressure buildup due to flame can be released by the increase of LOx flow axial momentum or the reduction of a recess length. Dynamic pressure measurements of the thrust chamber show varied dynamic behaviors depending on injector configurations.

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Investigating coating material and conditions for rehabilitation of water transmission pipe using a robotic system (자동화 장비를 이용한 대형 상수관로 갱생을 위한 코팅재료 선정 및 방법에 관한 연구)

  • kim, Jinwon;Kim, Donghyun;Lee, Younggun;Lee, Sewan;Kim, Dooil
    • Journal of Korean Society of Water and Wastewater
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    • v.30 no.6
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    • pp.725-736
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    • 2016
  • There is a growing concern on the improvement of water distribution pipeline for multi-regional water supply system in Korea along with its aging infrastructure. Rehabilitation of large diameter pipeline is more efficient in cost and time compared to replacement with trenching. The procedure for rehabilitation are diagnosis, cleaning, spraying coating material, and final inspection. The internal state of pipeline was carefully diagnosed and got C grade, which required rehabilitation. We found that 17,274,787,000 Korean won could be saved after pipe surface coating because of increased C coefficient of Hazen-Williams equation. Optimal coating material was D polyurea. We also found optimal distance between spraying nozzle and pipe wall to be 70 - 80 cm, which were critical factors for coating quality. This study also illustrated the time for spray drying to be more than 30 min. These results could be used in the quality control process during rehabilitation of aged pipelines.