• 한국정밀공학회지
• /
• 제7권4호
• /
• pp.65-72
• /
• 1990

After observing grinding characteristics according to variable grinding condition in order to raise the grinding effect without making worse the grinding quality by using general grinding machine, main conclusions of this study are as follows; 1) When grinding quality is constant, grinding effect is changed according to the speed of the workpiece. But the rapidly increasing critical speed of table is($V_w{\leq}4m/min$). 2) As grinding effect is equal, the lower the speed of the workpiece becomes, the lower the grinding force and surface roughness obtains good results. 3) In terms of grinding method, the down cut grinding method produces good grinding surface royghness in case of little grinding depth;otherwise, the up cut method in case of more grinding depth.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1997년도 춘계학술대회 논문집
• /
• pp.987-992
• /
• 1997

Burrs always come out with the machining of ducterial with small size. Though the size of burrs is small, burrs dominate deterioration of the accuracy of the micro grooves. So the burr generation model especially side burr generation model was investigated to predict the size of the burrs at the given cutting conditions. The side shear plane is introduced to build the burr generation model and the width of side shear plane nomalized with cutting depth is defined with the shear angle. From the theoretical observation, the width of side shear plane can vary up 40% of the cutting depth. To determine the size of burr and stiffness, single groovings were carried out and it was found that there exist a critical depth of cut that the size or stiffness of the burr vary.

• 대한기계학회논문집A
• /
• 제21권9호
• /
• pp.1507-1519
• /
• 1997

This paper aims to clarify the effects of grinding conditions on bending strength in surface grinding of various ferrites with the resin bond diamond wheel. The main conclusions obtained were as follows. At a constant material removal rate, the strength improves with increased wheel depth of cut and decreased workpiece speed. It is desirable to grind at higher peripheral wheel speed and under the critical workpiece speed presented in this paper. Grinding the ferrite of higher brittleness, the wheel depth of cut limited to hold 50% of their inherent strength becomes lower. The effect of various grinding conditions on bending strength becomes more larger in the order of Sr, Mn-Zn and Cu-Ni-Zn. When using the diamond grain of the lower toughness, the bending strength becomes higher, and the wheel wear occurs faster. Considering both bending strength and wheel wear rate, the best concentration of wheel is 100. The ground surfaces exhibit that the fracture process during grinding becomes more brittle in the order of Sr, Mn-Zn and Cu-Ni-Zn.

• 한국지반공학회논문집
• /
• 제24권5호
• /
• pp.65-78
• /
• 2008

절토사면 및 천심도 터널의 경우 불연속면을 따른 블록의 미끄러짐 및 회전 등이 안정성에 큰 영향을 미친다. 절토사면이나 터널의 초기 설계 단계에서 안정성 검토를 위해 수치해석을 널리 사용하는데, 대부분의 상용화된 프로그램들은 연속체 해석에 기반을 두고 있다. 불연속면을 고려하여 연속체 해석을 수행할 수도 있으며, 절리를 포함한 암반자체의 강도를 감소시킴으로써 모사하는 것이 대표적인 방법이다. 또한, 연속체 해석방법인 Mohr-Coulomb 모델에 편재 절리모델 (ubiquitous joint model)을 적용함으로써 불연속면을 고려하는 방법이 있다. 절토사면의 수치해석시 주 입력치인 절리암반의 점착력, 마찰각, 탄성계수 등은 암반분류법(rock classification system)에 의한 경험식으로 도출할 수 있으며, 본 논문에서는 이 중 RMR 및 GSI 시스템에 의한 경험식을 통해 얻은 입력치를 실제 위험절토사면에 적용함으로써 두 시스템의 차이를 비교해 보고자 하였다. 또한 RMR 및 GSI 시스템으로 도출한 입력치에 편재절리모델을 혼합하여 적용함으로써 계측을 통해 얻은 변위량 및 변위양상과의 차이를 분석하였다. 분석 결과 GSI 시스템으로 도출한 입력치에 편재절리모델을 혼합하였을 경우의 수치해석결과가 실제현장의 변위량 및 변위양상과 가장 유사한 결과를 얻을 수 있음을 확인할 수 있었다.

• 한국지진공학회논문집
• /
• 제28권4호
• /
• pp.205-213
• /
• 2024

In the seismic evaluation of underground utility tunnels, selecting an analytical method is critical to estimating reasonable seismic responses. In simplified pseudo-static analysis methods widely applied to typical seismic design and evaluation of underground tunnels in practice, it is essential to check whether the methods provide valid results for cut-and-cover tunnels buried in shallow to medium depth. The differences between the two simplified pseudo-static methods are discussed in this study, and the analysis results are compared to those obtained from FLAC models. In addition to the analysis methods, seismic site classification, overburden soil depth, and sectional configuration are considered variables to examine their effects on the seismic response of underground utility tunnels. Based on the analysis results, the characteristics derived from the concepts and details of each simplified model are discussed. Also, general observations are made for the application of simplified analysis methods.

• 한국생산제조학회지
• /
• 제23권6호
• /
• pp.569-575
• /
• 2014

In this study, the effect of cutting edge geometry, such as helix and rake angles, on surface roughness in ball-end milling is investigated by using the Taguchi method. A set of experiments adopting the $L_{27}(3^{13})$ design with an orthogonal array are conducted with special WC ball-end mills having different helix and rake angles. Analysis of variance (ANOVA) is performed to analyze the effects of tool geometry and machining parameters, such as cutting speed, feed per tooth, and depth of cut, on surface roughness. The ANOVA results reveal that helix and rake angles are critical factors affecting surface roughness; the interaction of helix angle and cutting speed is also important. This research can contribute to novel cutting edge designs of ball-end mills and optimization of cutting parameters.

• 한국기계가공학회지
• /
• 제8권3호
• /
• pp.98-104
• /
• 2009

The objective of this paper is to investigate the effect of factors on the dynamic stiffness variation of boring bar. The experiment was carried out by Taguchi Method and Orthogonal array table. The results indicate that overhang was found out to be dominant factor with 95% confident intervals and feed rate and depth of cut were insignificant. In addition, analysis of loss function shows that loss value increased sharply from 3D to 4D(D is a shank diameter). Consequently, there is critical point which changes property of dynamic stiffness.

• 한국정밀공학회지
• /
• 제17권2호
• /
• pp.58-63
• /
• 2000

The dynamics of spindle-bearing-workpiece system significantly affects the cutting condition and stability in milling process. The present paper investigates the chatter stability of milling process due to the change in the dynamics of spindle-bearing-workpiece systems. In particular, the present paper focuses on chatter stability due to the presence of gyroscopic effect. An eigenvalue problem approach to the stability of milling process is extensively used in this paper. To incorporate the rotational speed dependent gyroscopic effect, an iterative algorithm is proposed. A numerical example is provided for examining the chatter stability problem in the presence of gyroscopic effects.

• 한국공작기계학회논문집
• /
• 제15권4호
• /
• pp.15-21
• /
• 2006

Recently, atomic force microscope(AFM) with suitable tips is being used for nano fabrication/nanometric machining purposes. In this paper, acoustic emission(AE) was introduced to monitor the nanometric machining of brittle materials(silicon) using AFM. In the experiments, AE responses were sampled, as the tip load was linearly increased(ramped load), to investigate the machining characteristics during a continuous movement. By analyzing the experimental results, it can be concluded that measured AE energy is sensitive to changes in the mechanism of material removal including the ductile-brittle transition during the nanometric machining. The critical depth of cut value for the transition is evaluated and discussed.

• 한국정밀공학회지
• /
• 제21권10호
• /
• pp.42-49
• /
• 2004

Electrical discharge machining (EDM) is one of the most extensively used non-conventional material removal process. The recent trend in reducing the size of product has given micro EDM a significant amount of research attention. Micro EDM is capable of machining not only micro holes and micro shafts as small as a few micrometers in diameter but also complex three dimensional micro cavities. But, longitudinal tool wear by electrical discharge is indispensable and this affects the machining accuracy in micro EDM process. Therefore, newly developed tool wear compensation strategy called round trip method is suggested and verified by experiment. In this method, machining depth of cut, overlap effect and critical travel length are also considered.