• Title/Summary/Keyword: Creep-fatigue life

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A Study on the Life Prediction Method using Artificial Neural Network under Creep-Fatigue Interaction (인공 신경망을 이용한 크리프-피로 상호작용시 수명예측기법에 관한 연구)

  • 권영일;김범준;임병수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.6
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    • pp.135-142
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    • 2001
  • The effect of tensile hold time on the creep-fatigue interaction in AISI 316 stainless steel was investigated. To study the fatigue characteristics of the material, strain controlled low cycle fatigue(LCF) tests were carried out under the continuous triangular waveshape with three different total strain ranges of 1.0%, 1.5% and 2.0%. To study the creep-fatigue interaction, 5min., 10min., and 30min. of tensile hold times were applied to the continuous triangular waveshape with the same three total strain ranges. The creep-fatigue life was found to be the longest when the 5min. tensile hold time was applied and was the shortest when the 30min. tensile hold time was applied. The cause fur the shortest creep-fatigue life under the 30min. tensile hold time is believed to be the effect of the increased creep damage per cycle as the hold time increases. The creep-fatigue life prediction using artificial neural network(ANN) showed closer prediction values to the experimental values than by the modified Coffin-Manson method.

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A Study on the Fatigue Crack Propagation Behavior of Cr-Mo-V Alloy with Micro Defects at High Temperature. (미소 원공결함을 갖는 Cr-Mo-V강의 고온피로 크랙전파거동)

  • Song, Samhong;Kang, Myungsoo
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.12
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    • pp.70-77
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    • 1996
  • Fatigue tests were carried out at high temperature on a Cr-Mo-V steel in order to assess the fatigue life of components used in power plants. The characteristics of high temperature fatigue were divided in terms of cycle-dependent fatigue and time-dependent fatigue, each crack propagation rate was examined with respect to fatigue J-integral range, .DELTA. J$_{f}$and creep J-integral range, .DELTA. J$_{c}$. The fatigue life was evaluated by analysis of J-integral value at the crack tip with a dimensional finite element method. The results obtained from the present study are summarized as follows : The propagation characteristics of high temperature fatigue cracks are determined by .DELTA. J$_{f}$for the PP(tensile plasticity-compressive plasticity deformation) and PC(tensile plasticity - compressive creep deformation) stress waveform types, and by .DELTA. J$_{c}$for the CP(tensile creep- compressive plasticity deformation) stress waveform type. The crack propagation law of high temperature fatigue is obtained by analysis of J-integral value at the crack tip using the finite element method and applied to examine crack propagation behavior. The fatigue life is evaluated using the results of analysis by the finite element method. The predicted life and the actual life are close, within a factor of 2.f 2.f 2.

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Damage Analysis of Turbopump Turbine considering Creep-Fatigue effects (크리프-피로 영향을 고려한 터보펌프 터빈의 손상해석)

  • Lee, Mu-Hyoung;Jang, Byung-Wook;Kim, Jin-Han;Jeong, Eun-Hwan;Jeon, Seong-Min;Lee, Soo-Yong;Park, Jung-Sun
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.18 no.1
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    • pp.1-10
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    • 2010
  • Structures under high temperature may have creep behavior and fatigue behavior. Durability study of the structures need the damage analysis with the creep-fatigue effects. In this paper, the damage analysis is studied for a turbine blade in the turbopump for a liquid rocket engine which is operated under high temperature condition. First of all, the load cycle is required for defining the operational characteristics of turbopump. The thermal stress analysis is done for a turbine blade of the turbopump. The stress analysis results are used to judge damage due to the creep and the fatigue. The strain-life method with miner rule is used for fatigue damage analysis. The Larson-Miller parameter master curve and robinson rule are used for the creep damage analysis. The linear damage summation method is used to consider creep-fatigue effects of turbopump turbine. Finally, the analysis results for fatigue and the influence are compared to figure out the damage phenomenon of the turbopump turbine.

Thermal Cycling Fatigue Analysis of Flip-Chip BGA Solder Joints (플립 칩 BGA 솔더접합부의 열사이클링 피로해석)

  • 김경섭;유정희;김남훈;장의구;임희철
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2002.11a
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    • pp.27-32
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    • 2002
  • In this paper, global full 3D finite element analysis fatigue models are constructed for flip-chip BGA on board to predict the creep fatigue life of solder joints during the thermal cycling test. The fatigue model applied is based on Darveaux's empirical equation approach with non-linear viscoplastic analysis of solder joints. It was estimated by the creep life as the variations of the four kinds of thermal cycling test conditions, pad structure, composition and size of solder ball. The shortest fatigue life of results was obtained at the thermal cycling testing condition of -65℃ ∼ 150℃. It was increased about 3.5 times in comparison with that of 0℃ ∼ 100℃. As the change of pad structure at the same other conditions, the fatigue life of SMD structure increased about 5.7% as compared with NSMD structure. Consequently, it was confirmed that the fatigue life became short as the creep strain energy density increased in solder joint.

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Creep-Fatigue Life Design with Various Stress and Temperature Conditions on the Basis of Lethargy Coefficient (응력 및 온도 변화시 무기력계수를 이용한 크리프-피로 수명설계)

  • Park, Jung-Eun;Yang, Sung-Mo;Han, Jae-Hee;Yu, Hyo-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.2
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    • pp.157-162
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    • 2011
  • High temperature and stress are encounted in power plants and vehicle engines. Therefore, determination of the creep-fatigue life of a material is necessary prior to fabricating equipments. In this study, life design was determined on the basis of the lethargy coefficient for different temperatures, stress and rupture times. SP-Creep test data was compared with computed data. The SP-Creep test was performed to obtain the rupture time for X20CrMoV121 steel. The integration life equation was considered for three cases with various load, temperature and load-temperature. First, the lethargy coefficient was calculated by using the obtained rupture stress and the rupture time that were determined by carrying out the SP-Creep test. Next, life was predicted on the basis of the temperature condition. Finally, it was observed that life decreases considerably due to the coupling effect that results when fatigue and creep occur simultaneously.

Life Evaluation of Gas Turbine Engine Disk based on Retirement for Cause Concept (Retirement For Cause 개념에 의한 가스터빈 디스크 수명의 평가)

  • Nam, Seung-Hun;Park, Jong-Hwa;Kim, Jong-Yeop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.2
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    • pp.365-373
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    • 2002
  • For gas turbine engines, the safe life methodology has historically been used fur fatigue life management of failure critical engine components. The safe retirement limit is necessarily determined by a conservative life evaluation procedure, thereby many components which have a long residual life are discarded. The objective of this study is to introduce the damage tolerant design concept into the life management for aircraft engine component instead of conservative fatigue life methodology which has been used for both design and maintenance. Crack growth data were collected on a nickel base superalloy which have been subjected to combined static and cyclic loading at elevated temperatures. Stress analysis fur turbine disk was carried out. The program for computing creep-fatigue crack growth was developed. The residual lifes of turbine disk component under various temperatures and conditions using creep-fatigue crack growth data were estimated. As the result of analysis, it was confirmed that retirement fur cause concept was applicable to the evaluation of residual life of retired turbine disk which had been designed based on the conventional fatigue life methodology.

Microstructural Evolution and Ultrasonic Nondestructive Evaluation During Creep-Fatigue of 9Cr Ferritic Heat-Resisting Steel (페라이트기 9Cr 내열강의 크리프-피로손상에 따른 미세조직 및 초음파 비파괴평가)

  • Kim, Chung-Seok;Kwun, S.I.;Park, Ik-Keun
    • Korean Journal of Materials Research
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    • v.17 no.8
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    • pp.425-432
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    • 2007
  • The microstructural evolution of ferritic 9Cr-1Mo-V-Nb steel, subjected to creep-fatigue at $550^{\circ}C$, was evaluated nondestructively by measuring the ultrasonic velocity. The variation of the ultrasonic velocity with the fatigue life fraction exhibited three regions. In the first region ($N/N_f$<0.2), a significant increase in the velocity was observed, followed by a slight increase between the fatigue life fractions of $0.2N_f$ and $0.8N_f$, and then a decrease in the final region. The change of the ultrasonic velocity during creep-fatigue was interpreted in relation to the microstructural properties. This study proposes an ultrasonic nondestructive evaluation method of quantifying the level of damage and microstructural change during the creep-fatigue of ferritic 9Cr-1Mo-V-Nb steel.

Thermal Cycling Analysis of Flip-Chip BGA Solder Joints (플립 칩 BGA 솔더 접합부의 열사이클링 해석)

  • 유정희;김경섭
    • Journal of the Microelectronics and Packaging Society
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    • v.10 no.1
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    • pp.45-50
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    • 2003
  • Global full 3D finite element analysis fatigue models are constructed for flip-chip BGA on system board to predict the creep fatigue life of solder joints during the thermal cycling test. The fatigue model applied is based on Darveaux's empirical equation approach with non-linear viscoplastic analysis of solder joints. The creep life was estimated the creep life as the variations of the four kinds of thermal cycling test conditions, pad structure, composition and size of solder ball. The shortest fatigue life was obtained at the thermal cycling test condition from $-65^{\circ}C$ to $150^{\circ}C$. It was increased about 3.5 times in comparison with that from $0^{\circ}C$ to $100^{\circ}C$. At the same conditions, the fatigue life of SMD structure as the change of pad structure increased about 5.7% as compared with NSMD structure. Consequently, it was confirmed that the fatigue life became short as the creep strain energy density increased in solder joint.

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A prediction of the thermal fatigue life of solder joint in IC package for surface mount (표면실장용 IC 패키지 솔더접합부의 열피로 수명 예측)

  • 윤준호;신영의
    • Journal of Welding and Joining
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    • v.16 no.4
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    • pp.92-97
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    • 1998
  • Because of the low melting temperature of solder, each temperature cycle initiates an irrecoverable creep deformation at the solder interconnection which connects the package body with the PCB. The crack starts and propagates from the position where the creep deformation is maximized. This work has tried to compare and analyze the thermal fatigue life of solder interconnection which is affected by the lead material, the size of die pad, chip thickness, and interface delamination of 48-Pin TSOP under the temperature cycle ($0^{\circ}C$~1$25^{\circ}C$). The crack initiation position and thermal fatigue life which are calculated by using FEA method are well matched with the results of experiments. The thermal Fatigue life of copper lead frame is extended around 3.6 times longer than that of alloy 42 lead frame. It is maximized when the chip size is matched with the length of the lead. It tends to be extended as the thickness of chip got thinner. As the interfacial delamination between die pad and EMC is increased, the thermal fatigue life tends to decrease in the beginning of delamination, and increase after the delamination grew after 45% of the length of die pad.

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Development of Modified Creep-Fatigue Damage Model for High Temperature Life Prediction (고온 수명평가를 위한 수정 크립-피로 손상모델의 걔발)

  • Park, Jong-Joo;Seok, Chang-Sung;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.11
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    • pp.3424-3432
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    • 1996
  • For mechanical system operating at high temperature, damage due to the interaction effect of creep and fatigue plays an important role. The objective of this paper is to develop a modified creep-fatigue damage model which separately analyzes the pure creep damage for hold time and the creep-fatigue interaction damage during startup and shutdown period. The creep damage was calculated by the general creep damage equation and the creep-fatigue interaction damage was calculated by the modified equation which is based on the frequency modified strain range method with strain rate term. In order to verify the proposed model, a service of high temperature low cycle fatigue tests were performed. The test specimens were made from inconel-718 superalloy and the test parameters were wave shape and hold time. A good agreement between the predicted lives based on the proposed model and experimentally obtained ones was observed.