• Title/Summary/Keyword: Creep rupture life

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Variability of Short Term Creep Rupture Time and Life Prediction in Stainless Steels (스테인리스 강의 단시간 크리프 파단시간의 변동성과 수명예측)

  • Jung, Won-Taek;Kong, Yu-Sik;Kim, Seon-Jin
    • Journal of Ocean Engineering and Technology
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    • v.24 no.6
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    • pp.97-102
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    • 2010
  • This paper deals with the variability of short term creep rupture time based on previous creep rupture tests and the statistical methodology of the creep life prediction. The results of creep tests performed using constant uniaxial stresses at 600, 650, and $700^{\circ}C$ elevated temperatures were used for a statistical analysis of the inter-specimen variability of the short term creep rupture time. Even under carefully controlled identical testing conditions, the observed short-term creep rupture time showed obvious inter-specimen variability. The statistical aspect of the short term creep rupture time was analyzed using a Weibull statistical analysis. The effect of creep stress on the variability of the creep rupture time was decreased with an increase in the stress level. The effect of the temperature on the variability also decreased with increasing temperature. A long term creep life prediction method that considers this statistical variability is presented. The presented method is in good agreement with the Lason-Miller Parameter (LMP) life prediction method.

New Considerations on Variability of Creep Rupture Data and Life Prediction (크리프 파단 데이터의 변동성에 대한 새로운 고찰과 수명예측)

  • Jung, Won-Taek;Kong, Yu-Sik;Kim, Seon-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1119-1124
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    • 2009
  • This paper deals with the variability analysis of short term creep rupture test data based on the previous creep rupture tests and the possibility of the creep life prediction. From creep tests performed by constant uniaxial stresses at 600, 650 and $700^{\circ}C$ elevated temperature, in order to investigate the variability of short-term creep rupture data, the creep curves were analyzed for normalized creep strain divided by initial strain. There are some variability in the creep rupture data. And, the difference between general creep curves and normalized creep curves were obtained. The effects of the creep rupture time (RT) and steady state creep rate (SSCR) on the Weibull distribution parameters were investigated. There were good relation between normal Weibull parameters and normalized Weibull parameters. Finally, the predicted creep life were compared with the Monkman-Grant model.

Characteristics of Short-Term Creep Rupture in STS304 Steels (STS304강의 단시간 크리프 파단특성 평가)

  • Kim, Seon-Jin;Kong, Yu-Sik
    • Journal of Ocean Engineering and Technology
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    • v.21 no.4
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    • pp.28-33
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    • 2007
  • The objective of this paper is to investigate the relationship between the short-term creep rupture time and the creep rupture properties at three different elevated temperatures in STS304 stainless steel. Uniaxial constant stress creep rupture tests were performed on the steel to observe the creep rupture behaviors at the elevated temperatures of 600, 650 and 700, according to the testing matrix. It is very important to predict creep life in practical creep design problems. As one of the series of studies on the statistical modelling of probabilistic creep rupture time and the development of creep life prediction techniques, the relationship between applied stress and creep rupture behaviors, such as creep strain rate and rupture time, were investigated. In addition, the Monkman-Grant relationship was observed between the steady-state creep rate and the creep rupture time. The creep rupture surfaces observed by SEM showed up dimple phenomenon at all conditions.

Creep Life Prediction of Type 316LN Steel Using Minimum Commitment Method (최소구속법을 이용한 Type 316LN 강의 크리프 수명 예측)

  • Kim W.G.;Yoon S.N.;Ryu W.S.;Yi W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.295-298
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    • 2005
  • A minimum commitment method (MCM) was applied to predict the creep rupture life of type 316LN SS. For this purpose, a number of the creep rupture data for the type 316LN SS were collected through literature survey and experimental data of KAERl, Using the short-term creep rupture data under 2000 hr, the long-term creep rupture life above $10^5$ hour was predicted by means of the MCM. An optimum value of A, P and G function, used in the MCM equation, was determined respectively, and the creep rupture life with the A values in different temperatures was compared with the experimental data and the predicted curves.

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Reliability Evaluation on Creep Life Prediction of Alloy 617 for a Very High Temperature Reactor (초고온 가스로용 Alloy 617의 크리프 수명예측 신뢰성 평가)

  • Kim, Woo-Gon;Park, Jae-Young;Kim, Seon-Jin;Hong, Sung-Deok;Kim, Yong-Wan
    • Korean Journal of Metals and Materials
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    • v.50 no.10
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    • pp.721-728
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    • 2012
  • This paper evaluates the reliability of creep rupture life under service conditions of Alloy 617, which is considered as one of the candidate materials for use in a very high temperature reactor (VHTR) system. A Z-parameter, which represents the deviation of creep rupture data from the master curve, was used for the reliability analysis of the creep rupture data of Alloy 617. A Service-condition Creep Rupture Interference (SCRI) model, which can consider both the scattering of the creep rupture data and the fluctuations of temperature and stress under any service conditions, was also used for evaluating the reliability of creep rupture life. The statistical analysis showed that the scattering of creep rupture data based on Z-parameter was supported by normal distribution. The values of reliability decreased rapidly with increasing amplitudes of temperature and stress fluctuations. The results established that the reliability decreased with an increasing service time.

Prediction of Creep Rupture Time and Strain of Steam Pipe Accounting for Material Damage and Grain Boundary Sliding (재료손상과 입계 미끄럼을 고려한 증기배관의 크리프 파단수명 및 변형률 예측)

  • 홍성호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.5
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    • pp.1182-1189
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    • 1995
  • Several methods have been developed to predict the creep rupture time of the steam pipes in thermal power plant. However, existing creep life prediction methods give very conservative value at operating stress of power plant and creep rupture strain cannot be well estimated. Therefore, in this study, creep rupture time and strain prediction method accounting for material damage and grain boundary sliding is newly proposed and compared with the existing experimental data. The creep damage evolves by continuous cavity nucleation and constrained cavity growth. The results showed good correlation between the theoretically predicted creep rupture time and the experimental data. And creep rupture strain may be well estimated by using the proposed method.

Improvement of long-time creep life prediction of steam turbine rotor steel (증기 터빈축 강재의 장시간 크리프 수명 예측법 개선)

  • 오세규;정순억;전태언
    • Journal of Ocean Engineering and Technology
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    • v.10 no.1
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    • pp.47-52
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    • 1996
  • This paper deals with a study on improvement of long-time creep life prediction of steam turbine rotor steels by using initial strain method as a new approach at high temperatures of 500 to 70$0^{\circ}C$ . The main result shows that the inital strain method could be reliably utilized to predict and evaluate the long-time creep life as creep rupture strength and that the predicting equation for long-time creep life under a certain creep stress at a certain high temperature could be empirically derived out from each initial instantaneous strain measured.

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A Study on the Creep Fracture Life of Al 7075 Alloy(II) (Al 7075 합금의 크리이프 파단수명에 관한 연구(II))

  • 강대민
    • Journal of the Korean Society of Safety
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    • v.9 no.4
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    • pp.29-41
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    • 1994
  • High temperature tensiles tests, steady state creep tests, internal stress tests and creep rupture tests using Al 7075 alloy were performed over the temperature range of 9$0^{\circ}C$~50$0^{\circ}C$ and stress range of 0.64~17.2(kgf/$\textrm{mm}^2$) in order to investigate the creep behavior and predict creep rupture life From the apparent activation energy Qc and the applied stress exponent n measured, at the temperature range of 9$0^{\circ}C$~l2$0^{\circ}C$, the creep deformation seemed to be controlled by cross slip. On the other hand at the temperature of 20$0^{\circ}C$~23$0^{\circ}C$ the creep deformation seemed to be controlled by dislocation climb but at 47$0^{\circ}C$~50$0^{\circ}C$, by diffusion creep. And the rupture life(t$_{f}$) might be represented by anthermal process attributed to the difference of the applied stress dependence of Internal stress and the ratio of the Internal stress to the applied stress, the thermal activated process attributied to the temperature dependence of the internal stress. Also the ratio between stress dependence of primary creep rate and that of minimum creep rate was measured 0.46, the minimum creep rate is expected to be appromately obtained from master creep curve including the relationship primary creep rate and minumum creep rate. Finally the relationship new rupture parameter and logarithmic stress was represented with including the ratio between the dependence of primary creep rate and that of minimum creep rate, using the new rupture parameter the rupture life predition is exactly expected.d.

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The steady-state creep rate and creep-rupture life of 2024 Al alloy at high temperature (2024 Al 合金의 高溫正常 크리이프 變形速度와 크리이프 破斷壽命에 관한 硏究)

  • 오세욱;박경동;박인석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.3
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    • pp.513-519
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    • 1988
  • Constant load creep tests have been carried out over a range of stresses at high temperatures. The experimental equations of the steady-state creep rate and creep-rupture life were respectively found to be related to the normalized applied-stress and temperature as ln.epsilon.$_{s}$ =6.10 on.sigma./ $E_{T}$-12.81*10$^{3}$ 1/T+15.98 (h $r^{-1}$) ln $t_{R}$=-6.24ln.sigma./ $E_{T}$+15.08*10$^{3}$1/T-23.66 (hr) and the equation of creep-rupture life had a good agreement with the expression of the Minimum-Commitment Method (MCM). However, the relationship between the steady-state creep rate and the creep-rupture life, noted by Monkman and Grant, lnt/snb R/ = mln.epsilon.$_{S}$+b made a considerable deviation against the present creep-rupture data. It is believed that this problem is to be discussed and investigated continually.lly.lly..

A Study on Evaluation of High Temperature Creep Properties of 9Cr1MoVNb Steel by Small Punch-Creep test (소형펀치-크리프 시험에 의한 9Cr1MoVNb강의 고온 크리프 특성 평가 연구)

  • Yu, Hyo-Sun;Na, Sung-Hoon;Baek, Seung-Se;Kwon, Il-Hyun;Ahn, Byung-Guk;Na, Eui-Gyun
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.99-104
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    • 2000
  • This paper describes the high temperature creep characteristics for virgin material of 9Cr1MoVNb steel using small punch creep(SP-Creep) test technique which is developing recently. In addition, the several results of SP-Creep test are compared with that of 2.25Cr- 1Mo steel which is widely used as boiler materials and that of conventional uniaxial creep test. The obtained SP-Creep curves show the creep behaviors of three regimes like that obtained from conventional uniaxial creep test, and SP-Creep properties are definitely depended on applied load and test temperature. The correlation of SP-Creep rate and creep rupture life with applied load has been determined like the correlation between creep rate/rupture life and stress in uniaxial creep test, and also is satisfied with Power law. The creep rupture times of newly 9Cr1MoVNb steel are higher than those of 2.25Cr1Mo steel at the same creep temperature and applied loading condition, and the decrease extent of creep rupture life with loads is very lower compared with 2.25Cr1Mo steel.

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