• Title/Summary/Keyword: Creep life

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Creep Life Prediction for Udimet 720 Material Using the Initial Strain Method (ISM)

  • Kong, Yu-Sik;Yoon, Han-Ki;Oh, Sae-Kyoo
    • Journal of Mechanical Science and Technology
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    • v.17 no.4
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    • pp.469-476
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    • 2003
  • Despite of considerable research results or uniaxial tension creep available for superalloys, few studies have been made on high temperature creep using the Initial Stram Method (ISM) In this paper, the real-time prediction of high temperature creep strength and creep lift for the nickel-based superalloy Udimet 720 (high-temperature and high-pressure gas turbine engine materials) was performed on round-bar type specimens under pure static load at the temperatures of 538$^{\circ}C$. 649$^{\circ}C$, and 704$^{\circ}C$. The predictive equation derived from the ISM in creep tests showed better reliability than those from LMP (Larson-Miller Parameter) and LMP-lSM (Larson Miller Parameter-Initial Strain Method) specially for long time creep prediction (10$^3$∼10$\^$5/h).

Prediction of Creep Rupture Time and Strain of Steam Pipe Accounting for Material Damage and Grain Boundary Sliding (재료손상과 입계 미끄럼을 고려한 증기배관의 크리프 파단수명 및 변형률 예측)

  • 홍성호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.5
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    • pp.1182-1189
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    • 1995
  • Several methods have been developed to predict the creep rupture time of the steam pipes in thermal power plant. However, existing creep life prediction methods give very conservative value at operating stress of power plant and creep rupture strain cannot be well estimated. Therefore, in this study, creep rupture time and strain prediction method accounting for material damage and grain boundary sliding is newly proposed and compared with the existing experimental data. The creep damage evolves by continuous cavity nucleation and constrained cavity growth. The results showed good correlation between the theoretically predicted creep rupture time and the experimental data. And creep rupture strain may be well estimated by using the proposed method.

Static Creep Behaviour of Super-Duralumin(Al 2024) (초 두랄루민(Al 2024)의 정적인 크리프 거동)

  • 황경충;윤종호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.22-27
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    • 2004
  • Super-duralumin has widely been used as the part materials of aerospace and automobile industry because it has high specific strength and also is light. But, we have little design data about the creep behaviors of the alloy. Therefore, in this study, every creep test under four constant stress conditions have been conducted for four temperature conditions. A series of creep tests had been performed to get the basic design data and life prediction of super-duralurnin products and we have gotten the following results. First, the stress exponents showed the descending trend as the test temperatures increase. Secondly, the creep activation energy gradually decreased as the stresses become bigger. Thirdly, the constant of Larson-Miller parameters on this alloy was estimated about 6. And last, the fractographs at the creep rupture showed both the brittle fracture due to the transgranular rupture.

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Evaluation of Creep Reduction Factor for Geosynthetic Strip Reinforcement with Folding Grooves (접힘홈이 형성된 띠형 섬유보강재의 크리프 감소계수 평가)

  • Lee, Kwang-Wu;Cho, Sam-Deok
    • Journal of the Korean Geosynthetics Society
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    • v.17 no.4
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    • pp.213-224
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    • 2018
  • In this study, a series of accelerated creep tests (SIM) was carried out on geosynthetic strip reinforcements with folding grooves having different tensile strengths (15 kN, 25 kN, 35 kN, 50 kN, 70 kN, and 90 kN) to analyze creep characteristics and to assess creep reduction factors. In particular, long-term creep tests were conducted on geosynthetic strip reinforcements with 25 kN tensile strength, which is widely used, to compare and analyze the accelerated creep test results. As a result, the creep reduction factor increased with an increasing design life of reinforcement. In addition, geosynthetic strip reinforcement using the same material and manufacturing method showed similar creep reduction factors at the same design life for different tensile strengths. When both long-term and accelerated creep test data were used, the creep reduction factors from the accelerated test were estimated to be 5.9%~7.1% less than those from the long-term creep test for the design life ranging from 50 to 100 years.

Creep Damage Evaluation of High Temperature Material Using Small Punch Test Method (소형펀치실험법을 이용한 고온재료의 크리프 손상 평가)

  • Yu, Hyo-Sun;Lee, Song-In;Baek, Seung-Se;Na, Sung-Hun
    • Proceedings of the KIEE Conference
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    • 2000.11a
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    • pp.265-268
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    • 2000
  • In this study, a small punch creep (SP-Creep) test using miniaturized specimen has been described for the development of the new creep test method for high temperature structural components such as headers and tubes of boiler, turbine casing and rotor, and reactor vessel. The SP-Creep testing technique has been applied to 1Cr-0.5Mo steel used widely as boiler header material and the creep test temperature are varied at $550^{\circ}C{\sim}600^{\circ}C$. From the experimental results, e.g. SP-Creep curve behaviors, the creep rate in steady state and creep rupture life with test temperature and load, the load exponential value(n, m), the activation energy($Q_{spc}$), the Monkman-Grant relation and the creep life assessment equation etc., it can be summarized that the SP-Creep test may be a useful test method to evaluate the creep properties of the heat resisting material such as boiler header.

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Bending Creep Properties of Cross-Laminated Wood Panels Made with Tropical Hardwood and Domestic Temperate Wood

  • PARK, Han-Min;GONG, Do-Min;SHIN, Moon-Gi;BYEON, Hee-Seop
    • Journal of the Korean Wood Science and Technology
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    • v.48 no.5
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    • pp.608-617
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    • 2020
  • For efficient use and expansion of domestic small- and medium-diameter woods, cross-laminated wood panels composed of tropical hardwoods and domestic temperate woods were fabricated, and the bending creep behavior under long-term loading was investigated. The bending creep curve of the cross-laminated wood panels showed an exponential function graph with a sharp increase at the top right side. The wood panel composed of a teak top layer and larch core and bottom layers recorded the highest initial deformation, and that composed of a merbau top layer and tulip core and bottom layers showed the lowest initial deformation. Creep deformation of the cross-laminated wood panels showed the highest value in that composed of a teak top layer and larch core and bottom layers and showed the lowest value in that composed of a merbau top layer and tulip core and bottom layers. The obtained creep deformation is 3.1-4.3 times that of merbau, however, it is remarkably lower than that of tulip and larch. The highest relative creep was recorded by the wood panel composed of merbau top layer and larch core and bottom layers, whereas that composed of the teak top layer and tulip core and bottom layers showed the lowest relative creep.

Creep Damage Evaluation of High-Temperature Pipeline in Power Plant by Using Ultrasonic Velocity Measurement and Hardness Test (초음파 음속 및 경도법에 의한 발전소 고온배관재의 크리프 손상평가)

  • Hur, Kwang-Beom;Yoo, Keun-Bong;Cho, Yong-Sang;Lee, Sang-Guk
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.92-99
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    • 1999
  • High temperature and pressure materials in power plant are degraded by creep damage, if they are exposed to constant loads for long times, which occurs in load bearing structures of pressurized components operationg at elevated temperatures. Many conventional measurement techniques such as replica method, electric resistance method, and hardness test method for measuring creep damgage have been used. So far, the replica method is mainly used for the inspection of high temperature and pressure components. This technique is, however, restricted to applications at the surface of the testpieces and cannot be used to material inside. In this paper, ultrasonic evaluation for the detection of creep damage in the form of cavaties on grain boundaries or intergranular microcracks were carried out. And the absolute measuring method of quantitative ultrasonic velocity technique for Cr-Mo material degradation was analyzed. As a result of ultrasonic tests for crept for specimens, we founded that the sound velocity was decreased as increase of creep life fraction(${phi}c$) and also, confirmed that hardness was decreased as increase of creep life fraction(${phi}c$).

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Long Time Creep Strength and Life Prediction of Steam Turbine Rotor Steel by Initial Strain Method (화력발전용 로터강의 초기 변형률법에 의한 장시간 크리프 수명 및 강도 예측)

  • 오세규;정순억
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.6
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    • pp.1321-1329
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    • 1993
  • Long time creep strength and life prediction of 1% Cr-Mo-V and 12% Cr rotor steel were performed by using round-bar type specimens under static load at 500-600.deg. C TTP (time temperature parameter), MCM (minimum commitment method) and ISM (initial strain method newly devised) as life prediction methods were investigated, and the results could be summarized as follows. (1) The minimum parameter of SEE (standard error) by TTP was proved as LMP (larson-miller parameter), and the minimum parameter of RMS (root mean squares), by data less than 10$^{3}$hrs was MHP (manson-haferd parameter). (2) The parameters of the minimum and the maximum strength values predicted in $10^{5}$hrs creep life of 1% Cr-Mo-V steel by TTP were LMP and MSP, respectively. In case of 12% Cr steel above $550^{\circ}C$ OSDP (orr-sherby-dorn parameter) was minimum and MSP (manson-succop parameter) was maximum, but below $550^{\circ}C$, the inverse phenomena was observed. On the other hand the creep strengths before $10^{3}hrs$ life by MCM were similar to those by TTP, but the strengths after $10^{3}hrs$ life were 10-25% lower than those by TTP. (3) Creep strengths by ISM were maximum 5% lower than those by TTP. Because $10^{5}hrs$ strengths were similar to those of the lower band by TTP, the ISM was safer than the TTP.

Life Prediction Analysis of Power Generation Turbine Blades Through Creep Analysis (크리프 해석을 통한 터빈 블레이드의 수명 예측)

  • Park, Jung-Sun;Lee, Soo-Yong;Kim, Jong-Un;Lee, An-Sung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.8
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    • pp.103-111
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    • 2002
  • Steady-state creep analysis of power generation turbine blade is carried out considering thermal loads and centrifugal forces. Creep strains and stresses of the turbine blade are calculated for 3-D finite clement model of the turbine blade. From the numerical results, creep life of the turbine blade is predicted. The results of creep analysis during about 200 hours indicate that creep strains of the turbine blade do not reach the rupture strain of GTD111. Creep stresses of the turbine blade are relaxed as time increases. Maximum creep strain occurs at the tip section of the airfoil pressure surface. The maximum creep strain of the turbine blade is expected close to the rupture strain after 50,000 hours approximately. The turbine blade may not have creep damage for the starting procedure of the turbine.