• Title/Summary/Keyword: Creep Stress

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Prediction of Creep Stress in High Temperature Piping System Using Elastic Follow-up Factor (탄성추종계수를 이용한 고온 배관계의 크리프 응력 예측)

  • Seo, Jun-Min;Youn, Gyo-Geun;Lee, Hyun-Jae;Oh, Young-Jin;Kim, Yun-Jae
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.14 no.1
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    • pp.32-37
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    • 2018
  • When designing high temperature piping system, creep phenomena must be considered. Since ASME code does not provide detailed methods of design by rule (DBR) for high temperature piping, Finite element analysis should be performed. However, In the case of piping system with frequent design changes, creep analysis of the entire piping system for every change is ineffective and practically impossible. Therefore, based on elastic and elastic-plastic analysis, which takes a relatively short time, the creep stress is predicted by using elastic follow-up factor method provided in R5 code and plastic-creep analogy presented by Hoff. The predicted creep stress for a virtual piping system was compared with the creep analysis result and the two results showed similar stress relaxation tendency in time.

Creep Characterization of 9Cr1Mo Steel Used in Super Critical Power Plant by Conversion of Stress and Strain for SP-Creep Test (SP-Creep 시험의 응력 및 변형률 환산에 의한 초임계압 발전설비용 9Cr1Mo강의 크리프 특성 평가)

  • Baek, Seung-Se;Park, Jung-Hun;Yu, Hyo-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.9 s.252
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    • pp.1034-1040
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    • 2006
  • Due to the need of increasing thermal efficiency, supercritical pressure and temperature have been utilized in power plants. It is well known that 9Cr1Mo steel is suitable fer use in power plants operating at supercritical conditions. Therefore, to ensure the safety and the soundness of the power plant, creep characterization of the steel is important. In this study, the creep characterization of the gCr1Mo steel using small punch creep(SP-Creep) test has been described. The applied load and the central displacement of the specimen in SP-Creep test have been converted to bearing stress and strain of uc, respectively. The converted SP-Creep curves clearly showed the typical three-stage behavior of creep. The steady-state creep rate and the rupture time of the steel logarithmically changed with the bearing stress and satisfied the Power law relationship. Furthermore, the Larson-Miller parameter of the SP-Creep test agreed with that of the tensile creep test. From the comparison with low Cr-Mo steels, the creep characteristics of 9Cr1Mo steel proved to be superior. Thus, it can be confirmed that the 9Cr1Mo steel is suitable for supercritical power plant.

Creep Analysis of Type 316LN Stainless Steel Using Reference Stress (참조응력을 이용한 316LN 스테인리스강의 크리프 해석)

  • Kim, Woo-Gon;Ryu, Woo-Seog
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.2122-2129
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    • 2002
  • Creep damage using a reference stress(RS) was analyzed for type 316LN stainless steel. The generalized K-R equation was reconstructed into the RS equation using a critical stress value $\sigma$. The RS equation was derived from the critical stress in failure time $t_f$ instead of material damage parameter $\omega$, which indicates the critical condition of collapse or approach to gross instability of materials during creep. For obtaining the reference stress, a series of creep tests and tensile tests were conducted with at 55$0^{\circ}C$ and $600^{\circ}C$. The stress-time data obtained from creep tests were applied to the RS equations to characterize the creep damage of type 316LN stainless steel. The value of creep constant r with stress levels was about 18 at 55$0^{\circ}C$ and 21 at $600^{\circ}C$. This value was almost similar with r = 24 in the K-R equation, which was obtained by using damage parameter $\omega$. Relationship plots of creep failure strain and life fraction $(t_f /t_r)$ were also obtained with different λ values. The RS equation was therefore more convenient than the generalized K-R equation, because the measuring process to quantify the damage parameter $\omega$ such as voids or micro cracks in crept materials was omitted. The RS method can be easily used by designers and plant operator as a creep design tool.

Influence of Hold Time and Stress Ratio on Cyclic Creep Properties Under Controlled Tension Loading Cycles of Grade 91 Steel

  • Kim, Woo-Gon;Park, Jae-Young;Ekaputra, I Made Wicaksana;Kim, Seon-Jin;Jang, Jinsung
    • Nuclear Engineering and Technology
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    • v.49 no.3
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    • pp.581-591
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    • 2017
  • Influences of hold time and stress ratio on cyclic creep properties of Grade 91 steel were systemically investigated using a wide range of cyclic creep tests, which were performed with hold times (HTs) of 1 minute, 3 minutes, 5 minutes, 10 minutes, 20 minutes, and 30 minutes and stress ratios (R) of 0.5, 0.8, 0.85, 0.90, and 0.95 under tension loading cycles at $600^{\circ}C$. Under the influence of HT, the rupture time increased to HT = 5 minutes at R = 0.90 and R = 0.95, but there was no influence at R = 0.50, 0.80, and 0.85. The creep rate was constant regardless of an increase in the HT, except for the case of HT = 5 minutes at R = 0.90 and R = 0.95. Under the influence of stress ratio, the rupture time increased with an increase in the stress ratio, but the creep rate decreased. The cyclic creep led to a reduction in the rupture time and an acceleration in the creep rate compared with the case of monotonic creep. Cyclic creep was found to depend dominantly on the stress ratio rather than on the HT. Fracture surfaces displayed transgranular fractures resulting from microvoid coalescence, and the amount of microvoids increased with an increase in the stress ratio. Enhanced coarsening of the precipitates in the cyclic creep test specimens was found under all conditions.

Prediction of Long-Term Stress Intensity Limit of High-Temperature Creep Structures (고온 크리프 구조물의 장시간 한계응력강도 예측)

  • Kim, Woo-Gon;Ryu, Woo-Seog;Kim, Hyun-Hie
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.648-653
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    • 2003
  • In order to predict stress intensity limit of high-temperature creep structures, creep work-time equation, defined as $W_ct^P=B$, was used, and the results of the equation were compared with isochronous stress-strain curve (ISSC) ones of ASME BPV NH Code. For this purpose, the creep strain tests with. time variations for commercial type 316 stainless steel were conducted with different stresses; 160 MPa, 150 MPa, 145 MPa, 140 MPa and 135 MPa at $593^{\circ}C$. The results of log $W_c$ and log t plots showed a good linear relation up to $10^5$ hr. The constants p, B and stress intensity limit values showed comparatively good agreement to those of ASME NH ISSC. It is believed that the relation can be simply obtained with only several short-term 1% strain data without ISSC which can be obtained by long-term creep data.

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Thermal creep behavior of CZ cladding under biaxial stress state

  • Jin, Xin;Lin, Yuyu;Zhang, Libin
    • Nuclear Engineering and Technology
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    • v.52 no.12
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    • pp.2901-2909
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    • 2020
  • Thermal creep is a key property of zircaloy cladding. CZ developed by CGN is a new zircaloy used as PWR fuel cladding. This research is devoted to investigating the thermal creep behavior of CZ and build the thermal creep model of CZ. Twenty internal pressure creep tests were conducted, and the ranges of temperature and Tresca stress were 320-430 ℃ and 70-300 MPa, respectively. Real-time creep data were analyzed by separating primary creep and steady-state creep. Based on Soderberg model and creep test data, CZ thermal creep model is derived. As a whole, the mean value and the standard deviation of P/M of CZ saturated primary creep strain are very close to these from steady-state creep rate, however, the predictive effect of primary creep is less satisfactory. Four conditions, where there exists large deviation between predicted values and test data, are 320 ℃ and 300 MPa, 350 ℃ and 190 MPa, 380 ℃ and 160 MPa, 380 ℃ and 190 MPa, respectively. As primary creep was much smaller than steady-state creep in long-time operation, the thermal creep model built can be applied to predict the thermal creep behavior of CZ cladding.

Creep Behaviour of Al-Zn-Mg Ternary Aluminum Alloy (Al-Zn-Mg 3원계 알루미늄 합금의 크리프 거동)

  • 윤종호;황경충
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.203-208
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    • 2004
  • To make practical applications of Al-Zn-Mg ternary aluminum alloy effectively in various field, a series of static creep tests under the 16 temperature-stress combination conditions had been performed. The creep tester with constant stress loading was designed and made by the authors and used in this study. The higher the creep temperature rose, the less the stress exponents became. The bigger the applied stresses became, the less values the creep strain activation energy showed. The life prediction constant of Larson-Miller parameter was calculated as about 2.3. In the fractography, the ductile fracture with dimples by intergranular breakage was primarily observed. We can make practical use of these test data in the design, the life prediction and the prevention of the accidents of the thermal facilities, etc.

Evaluation of Internal Stress and Dislocation Velocity in Creep with Austenite Stainless Steels (오스테나이트계 스테인리스강의 크리프 변형중 내부응력과 운동전위밀도의 평가)

  • Kim Hyun Soo;Nam Ki Woo;Park In Duck
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.214-219
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    • 2005
  • To investigate the change of internal stress and mobile dislocation density in the creep, stress relaxation test was examined from each strain range. Mobile dislocation density increased until it reached minimum creep rate but after that, it decreased. Internal stress did not change until it reached minimum creep rate but after that, it decreased. The stress relaxation rate is fast and approached zero later 1.5 seconds, which were begun in the stress relaxation. When the applied stress is large, the internal stress is large. It is cleared that dislocations glide viscously which N passes by cutting Cr atom rather than typical viscosity movement by the evaluation of mobility of dislocation in STS310J1TB.

Evaluation of Internal Stress and Dislocation Velocity in Creep with 25Cr-20Ni Stainless Steels (25Cr-20Ni계 스테인리스강의 크리프 변형중 내부응력과 운동전위밀도의 평가)

  • Park, In-Duck;Ahn, Seok-Hwan;Nam, Ki-Woo
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.296-301
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    • 2004
  • By the purpose to investigate the change of internal stress and mobile dislocation density in creep, the stress relaxation test is carried out in the condition of each strain. Mobile dislocation density increased until it reached minimum creep rate and after that, it decreased and internal stress didn't have the change approximately until it reached minimum creep rate and after that, it decreased. The stress relaxation rate is fast and approached zero after 1.5 seconds after the beginning of the stress relaxation. And the larger the applied stress is, the larger the internal stress is. By the evaluation of mobility of dislocation, the dislocations glide viscously in STS31OJlTB but it is the dislocations glide viscously which N passes by cutting Cr atom rather than typical viscosity movement after calculating mobility of dislocation.

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A Study on the Characteristics of High Temperature and Mechanisms for Creep Deformation of AZ31 Mg Alloy (AZ31마그네슘 합금의 고온특성 및 크리이프 변형기구에 관한연구)

  • Kang, D.M.;An, J.O.
    • Journal of Power System Engineering
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    • v.9 no.4
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    • pp.96-101
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    • 2005
  • Magnesium alloys have been widely used for many structural components of automobiles and aircraft because of high specific strength and good cast ability in spite of hexagonal closed-packed crystal structure of pure magnesium. In this study, uniaxial tension tests at high temperature and creep tests are done in order to investigate the characteristics of high temperature and mechanisms for creep deformation of AZ31 Mg alloy. Yield stress and ultimate tensile stress decreased with increasing temperature, but elongation increased from results of uniaxial tension test at high temperature. The apparent activation energy Qc, the applied stress exponent n and rupture life have been determined during creep of AZ31 Mg alloy over the temperature range of 473K to 573K and stress range of 23.42 MPa to 93.59 MPa, respectively, in order to investigate the creep behavior. Constant load creep tests were carried out in the equipment including automatic temperature controller, whose data are sent to computer. At around the temperature of $473K{\sim}493K$ and under the stress level of $62.43{\sim}93.59%MPa$, and again at around the temperature of $553K{\sim}573K$ and under the stress level of $23.42{\sim}39.00MPa$, the creep behavior obeyed a simple power-law relating steady state creep rate to applied stress and the activation energy for the creep deformation was nearly equal, respectively, and a little low to that of the self diffusion of Mg alloy including aluminum. Also rupture surfaces at high temperature have had bigger dimples than those at lower temperature by SEM.

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