• 제목/요약/키워드: Creep Life Prediction

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초고온 가스로용 Alloy 617의 크리프 수명예측 신뢰성 평가 (Reliability Evaluation on Creep Life Prediction of Alloy 617 for a Very High Temperature Reactor)

  • 김우곤;박재영;김선진;홍성덕;김용완
    • 대한금속재료학회지
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    • 제50권10호
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    • pp.721-728
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    • 2012
  • This paper evaluates the reliability of creep rupture life under service conditions of Alloy 617, which is considered as one of the candidate materials for use in a very high temperature reactor (VHTR) system. A Z-parameter, which represents the deviation of creep rupture data from the master curve, was used for the reliability analysis of the creep rupture data of Alloy 617. A Service-condition Creep Rupture Interference (SCRI) model, which can consider both the scattering of the creep rupture data and the fluctuations of temperature and stress under any service conditions, was also used for evaluating the reliability of creep rupture life. The statistical analysis showed that the scattering of creep rupture data based on Z-parameter was supported by normal distribution. The values of reliability decreased rapidly with increasing amplitudes of temperature and stress fluctuations. The results established that the reliability decreased with an increasing service time.

손상역학에 의한 크리프 거동 및 수명 모델링 (Modeling Creep Behavior and Life by Damage Mechanics)

  • 신창환;정일섭;채영석
    • 대한기계학회논문집A
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    • 제24권7호
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    • pp.1833-1840
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    • 2000
  • Commercially pure copper is tested to obtain creep curves at 2500C. Constitutive relations adopting continuum damage mechanics concept is found to be appropriate to model the creep defor mation up to the tertiary stage. Microscopic observation by SEM reveals that creep condition induces cavities and microcracks subsequently. The constitutive equations along with evaluated creep parameters are implemented into finite element analysis code. The analysis reproduces creep curves under step loading as well as constant loading with reasonable accuracy. Distribution and evolution of damage under creep loading are numerically simulated for two different types of notched specimen. Predicted creep life agrees quite well with rupture test results. The influence of mesh size at notch tip on rupture time prediction is studied, and a degree of refinement is suggested for the specific notched specimens.

STS304강의 단시간 크리프 파단특성 평가 (Characteristics of Short-Term Creep Rupture in STS304 Steels)

  • 김선진;공유식
    • 한국해양공학회지
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    • 제21권4호
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    • pp.28-33
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    • 2007
  • The objective of this paper is to investigate the relationship between the short-term creep rupture time and the creep rupture properties at three different elevated temperatures in STS304 stainless steel. Uniaxial constant stress creep rupture tests were performed on the steel to observe the creep rupture behaviors at the elevated temperatures of 600, 650 and 700, according to the testing matrix. It is very important to predict creep life in practical creep design problems. As one of the series of studies on the statistical modelling of probabilistic creep rupture time and the development of creep life prediction techniques, the relationship between applied stress and creep rupture behaviors, such as creep strain rate and rupture time, were investigated. In addition, the Monkman-Grant relationship was observed between the steady-state creep rate and the creep rupture time. The creep rupture surfaces observed by SEM showed up dimple phenomenon at all conditions.

초음파 감쇠 및 전기저항 측정법에 의한 발전소 고온배관의 크리프손상 평가 (Nondestructive Creep Damage Evaluation of High-Temperature Pipelines by Ultrasonic Attenuation Measurement and Electric Resistance Methods)

  • 이인철;길두송;정계조;조용상;이상국
    • 한국해양공학회지
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    • 제13권3호통권33호
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    • pp.100-107
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    • 1999
  • Due to the high temperature and pressure, the materials of pipeline in power plant are degraded by creep damage. So far, many conventional measurement techniques such as replica method, electric resistance method, adn hardness test method for creep damage have been used. Among them, the replica method has mainly been used for the inspection of components. But this technique is restricted to the applications at the surface of the objects and cannot be used to material inside. In this paper, the measuring methods of evaluation by using ultrasonic attenuation and electric resistance for the creep detection of creep damage in the form of cavities on grain boundaries or intergranular microcracks were carried out. Absolute measuring method of quantitave ultrasonic attenuation technique for 1Cr0.5Mo material degradation was analyzed for determining the creep degradation steps using life prediction formula. As a result of measurement for creep specimens, we founded that the coefficient of utrasonic attenuation was increased as the increase of creep life fracton(${phi}c$) and the decreasing rate of wlwctric resistance was also increased.

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몬테카를로법을 이용한 고온 내압 요소의 크리프 균열성장 파손확률 평가 (Evaluation of Creep Crack Growth Failure Probability for High Temperature Pressurized Components Using Monte Carlo Simulation)

  • 이진상;윤기봉
    • 한국안전학회지
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    • 제21권1호
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    • pp.28-34
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    • 2006
  • A procedure of estimating failure probability is demonstrated for a pressurized pipe of CrMo steel used at $538^{\circ}C$. Probabilistic fracture mechanics were employed considering variations of pressure loading, material properties and geometry. Probability density functions of major material variables were determined by statistical analyses of implemented data obtained by previous experiments. Distributions of the major variables were reflected in Monte Carlo simulation and failure probability as a function of operating time was determined. The creep crack growth life assessed by conventional deterministic approach was shown to be conservative compared with those obtained by probabilistic one. Sensitivity analysis for each input variable was also conducted to understand the most influencing variables to the residual life analysis. Internal pressure, creep crack growth coefficient and creep coefficient were more sensitive to failure probability than other variables.

고온 폐열회수장치 튜브의 크리프 파단특성 평가 (Creep Rupture Life Prediction of High Temperature HRSG Tubes)

  • 김우중;김재훈;장중철;김범수;이기천
    • 한국안전학회지
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    • 제28권3호
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    • pp.6-10
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    • 2013
  • The Heat Recovery Steam Generator(HRSG) is a device recycling the exhaust gas of gas turbine in combined power and chemical plants. Since service temperatures was very high, the damage of HRSG tubes intensively occurred in superheater and reheater. The aim of this paper is to determine life and hardness relationship that addresses creep-rupture test and creep-interrupt test in modified 9Cr-1Mo steel. The measured life that consists of function of hardness was found to constant tendency.

Alloy 617의 장시간 크리프 수명 예측을 위한 다중회귀 선형 모델의 제안 및 평가 (Suggestion and Evaluation of a Multi-Regression Linear Model for Creep Life Prediction of Alloy 617)

  • 윤송남;김우곤;정익희;김용완
    • 대한기계학회논문집A
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    • 제33권4호
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    • pp.366-372
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    • 2009
  • Creep life prediction has been commonly used by a time-temperature parameter (TTP) which is correlated to an applied stress and temperature, such as Larson-Miller (LM), Orr-Sherby-Dorn (OSD), Manson-Haferd (MH) and Manson-Succop (MS) parameters. A stress-temperature linear model (STLM) based on Arrhenius, Dorn and Monkman-Grant equations was newly proposed through a mathematical procedure. For this model, the logarithm time to rupture was linearly dependent on both an applied stress and temperature. The model parameters were properly determined by using a technique of maximum likelihood estimation of a statistical method, and this model was applied to the creep data of Alloy 617. From the results, it is found that the STLM results showed better agreement than the Eno’s model and the LM parameter ones. Especially, the STLM revealed a good estimation in predicting the long-term creep life of Alloy 617.

0.5Tm 이하에서의 AZ31 마그네슘합금의 크리이프 변형과 단시간 파단수명예측 (Prediction of Creep Deformation and Short Time Rupture Life of AZ31 Magnesium Alloy below 0.5Tm)

  • 강대민;안정오;전성호;구양;심성보
    • 소성∙가공
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    • 제17권8호
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    • pp.558-563
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    • 2008
  • The initial strain, the applied stress exponent, the activation energy, and rupture time in AZ31 magnesium alloy have been measured in order to predict the deformation mechanism and rupture life of creep over the temperature range of 423-443K. Creep tests were carried out under constant applied stress and temperature, and the lever type tester and automatic temperature controller was used for it, respectively. The experimental results showed that the applied stress exponent was about 9.74, and the activation energy for creep, 113.6KJ/mol was less than that of the self diffusion of Mg alloy including aluminum. From the results, the mechanism for creep deformation seems to be controlled by cross slip at the temperature range of 423-443K. Also the higher the applied stress and temperature, the higher the initial strain. And the rupture time for creep decreased as quadratic function with increasing the initial strain in double logarithmic axis.

K-R 손상이론에 의한 316LN 스테인리스강의 크리프 설계 (Creep Design of Type 316LN Stainless Steel by K-R Damage Theory)

  • 김우곤;김대환;류우석
    • 대한기계학회논문집A
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    • 제25권2호
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    • pp.296-303
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    • 2001
  • Kachanov-Rabotnov(K-R) creep damage theory was reviewed, and applied to design a creep curve for type 316LN stainless steel. Seven coefficients used in the theory, i.e., A, B, k, m, λ, r, and q were determined, and their physical meanings were analyzed clearly. In order to quantify a damage parameter ($\omega$), cavity amount was measured in the crept specimen taken from interrupted creep test with time variation, and then the amount was reflected into K-R damage equations. Coefficient λ, which is regarded as a creep tolerance feature of a material, increased with creep strain. Mater curve with λ=2.8 was well coincided with an experimental one to the full lifetime. The relationship between damage parameter and life fraction was matched with the theory at exponent ${\gamma}$=24 value. It is concluded that K-R damage equation was reliable as the modelling equation for type 316LN stainless steel. Coefficient data obtained from type 316LN stainless steel can be utilized for life prediction of operating material.