• Title/Summary/Keyword: Crane Test

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A Study on Fatigue Assessment of the Crane Post due to Vibration during the Emergency Stop (충격하중에 의한 Jib Crane Post의 피로 수명 평가)

  • Kim, Kuk-Su;Kim, Nho-Seong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.04a
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    • pp.633-637
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    • 2011
  • The tall and slender main crane is generally installed on the upper deck to load and unload the equipment or something heavy in the drilling rig or the ship. So the natural frequency of the crane equipment is very low, therefore, there is some possibility of excessive vibration at the emergency state due to sudden stop during the crane operation. This study describes a fatigue assessment due to heavy vibration during brake test of sudden stop because it is necessary the safety of crane is estimated against the heavy vibration. In order to find out the applied force, the vibration measurement and analysis have been performed.

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Wind Load Analysis owing to the Computation Fluid Dynamics and Wind Tunnel Test of a Container Crane (컨테이너 크레인의 전산유동해석과 풍동실험에 의한 풍하중 분석)

  • Lee, Su-Hong;Han, Dong-Seop;Han, Geun-Jo
    • Journal of Navigation and Port Research
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    • v.33 no.3
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    • pp.215-220
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    • 2009
  • Container cranes are vulnerable structure to difficult weather conditions bemuse there is no shielding facility to protect them from strong wind. This study was carried out to analyze the effect of wind load on the structure of a container crane according to the change of the boom shape using wind tunnel test and computation fluid dynamics. And we provide a container crane designer with data which am be used in a wind resistance design of a container crane assuming that a wind load 75m/s wind velocity is applied in a container crane. In this study, we applied mean wind load conformed to 'Design Criteria of Wind Load' in 'Load Criteria of Building Structures' and an external fluid field was divided as interval of 10 degrees to analyze the effect according to a wind direction. In this conditions, we carried out the wind tunnel test and the computation fluid dynamic analysis and than we analyzed the wind load which was needed to design the container crane.

Remaining Life Estimation of a Level Luffing Crane Component by Computer Simulation (컴퓨터 시뮬레이션을 통한 수평 인입 크레인 구성 재료의 잔존수명 예측)

  • Kim, Sangyeol;Kim, Seongsoo;Choi, Heekyu
    • Korean Journal of Metals and Materials
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    • v.48 no.6
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    • pp.489-497
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    • 2010
  • The remaining life estimation of the level luffing crane component, which has operated for about 20 years is examined carefully, especially on the crane structures. To analyse the crane sructures, the basic load and load combination needed to be considered. We modeled various parts of the level luffing crane to analyse fatigue. Fatigue analysis results showed that the level luffing crane is in the fatigue life so that the crane is in the safe state in fatigue cumulative damage. Analysis results show that the remaining life of a jib upper beam would be about 10 years therefore, the level luffing crane should be stable for fatigue for that period.

Comparison of White-naped Crane Habitat Use Pattern with Land-coverage Map in the Han-River Estuary and DMZ (한강하구에 도래하는 재두루미(Grus vipio) 서식지이용과 토지피복도 상관관계 연구)

  • Kim, Sung-Ok;Lee, Sang-Don
    • Journal of Environmental Impact Assessment
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    • v.17 no.4
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    • pp.255-262
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    • 2008
  • For the Han-river estuary and DMZ where white-naped crane (Grus vipio; endangered migratory bird) stopover or spend winter, the habitat composition and the habitat use pattern of white-naped crane were analyzed with the position data obtained by the satellite tracking method. By the use of geographic information system (GIS), the percent composition of seven habitat categories of white naped-crane data points (n=228) was analyzed. The chi-square test showed that the white-naped crane habitat use pattern was significantly different (p<0.05) from that of random points (n=228). It means that white-naped crane select and use particular habitat area in the Han-river estuary and DMZ.

Anti-sway and Position 3D Control of the Nonlinear Crane System using Fuzzy Algorithm

  • Lee, Tae-Young;Lee, Sang-Ryong
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.1
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    • pp.66-75
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    • 2002
  • The crane operation used fur transporting heavy loads causes a swinging motion with the loads due to the crane\`s acceleration and deceleration. This sway causes the suspension ropes to leave their grooves and can cause serious damage. Ideally, the purpose of a crane system is to transport loads to a goal position as soon as possible without any oscillation of the rope. Currently, cranes are generally operated based on expert knowledge alone, accordingly, the development of a satisfactory control method that can efficiently suppress object sway during transport is essential. The dynamic behavior of a crane shows nonlinear characteristics. When the length of the rope is changed, a crane becomes a time-varying system thus the design of an anti-sway controller is very difficult. In this paper, a nonlinear dynamic model is derived for an industrial overhead crane whose girder, trolley, and hoister move simultaneously. Furthermore, a fuzzy logic controller, based on expert experiments during acceleration, constant velocity, deceleration, and stop position periods is proposed to suppress the swing motion and control the position of the crane. Computer simulation is then used to test the performance of the fuzzy controller with the nonlinear crane model.

A Study on the Estimation of the Structural Stability of a Container Crane according to the Change of the Boom Shape using Wind Tunnel Test (풍동실험을 이용한 붐 형상 변화에 따른 컨테이너 크레인 구조 안정성 평가에 관한 연구)

  • Lee Seong-Wook;Han Geun-Jo;Han Dong-Seop;Kim Tae-Ryung
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2006.06b
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    • pp.311-316
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    • 2006
  • This study was carried out to analyze the effect of wind load on the structural stability of a container crane according to the change of the boom shape using wind tunnel test and provided a container crane designer with data which can be used in a wind resistance design of a container crane assuming that a wind load at 75m/s wind velocity is applied on a container crane. Data acquisition conditions for this experiment were established in accordance with the similarity. The scale of a container crane dimension, wind velocity and time were chosen as 1/200, 1/13.3 and 1/15. And this experiment was implemented in an Eiffel type atmospheric boundary-layer wind tunnel with $11.25m^2$ cross-section area. Each directional drag and overturning moment coefficients were investigated and uplift forces at each supporting point due to the wind load were analyzed.

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Study on the Impact Coefficient of the Lifting System (조금구의 충격계수에 관한 연구)

  • 하대환
    • Journal of the Korean Professional Engineers Association
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    • v.34 no.3
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    • pp.64-67
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    • 2001
  • In resent the weight of structure is heavier and bigger than before. Engineers use many heavy equipments to erect buildings and bridges. The heavy equipment is very useful to lift any weight. But most engineers do not know the impact of the weight when the equipment lifts the weight. In this study one researched into the impact of the weight in the crane work which lifts the weight in the construction site. Also along the number of pulley sheave the impact of the weight was researched. From the impact field test the impact coefficient of a single pulley sheave crane was 0.65 and the four pulley sheaves crane was 0.13. The result shows that the impact coefficient of a single pulley crane is more than 5 time of the impact coefficient of the four pulley sheaves crane and that engineers must consider the impact effect of the crane work in the construction site.

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Evaluation of Characteristics and Reliability of an Auger Crane with Built-in Hydraulic Extender (유압식 확장기가 내장된 오거 크레인의 특성 및 신뢰성 평가)

  • Kim, Jeom-Sik;Kwon, Sin-Won
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.59 no.1
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    • pp.77-82
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    • 2010
  • This study evaluated the characteristics and reliability of an auger crane with a built-in hydraulic extender. The field test of the hydraulic extender was performed with the hydraulic lines filled with hydraulic fluid and free of air. The pressure generated during the test was measured with a digital pressure gauge. The crane was considered to have undergone one cycle of the excavation process after it had performed excavation under three conditions at the same location. This process was performed three times in total. From the results of the excavation using the hydraulic extender, it was found that the maximum pressure and torque measured were 19.9 [MPa] and 895.4 [$kgf{\cdot}m$], respectively. The rotation force of the auger crane generated at this time signifies a horizontal force. If the excavation diameter of the auger crane is increased, the rotation speed is reduced causing the circumferential speed to also be reduced. The torsional shear stress of the extendable auger crane was calculated to be approximately 23.5 [MPa]. However, the rotation shaft material used for this system was carbon steel for machine structural use (SM45C). Since the minimum torsional yield stress is greater than 150 [MPa] according to KS D 3752, it means the equipment has secured a safety factor greater than 6. Therefore, it was found that when performing work using the extendable auger crane, it exhibited no problems with the safety and reliability of its shaft.

Experimental and numerical study on coupled motion responses of a floating crane vessel and a lifted subsea manifold in deep water

  • Nam, B.W.;Kim, N.W.;Hong, S.Y.
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.9 no.5
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    • pp.552-567
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    • 2017
  • The floating crane vessel in waves gives rise to the motion of the lifted object which is connected to the hoisting wire. The dynamic tension induced by the lifted object also affects the motion responses of the floating crane vessel in return. In this study, coupled motion responses of a floating crane vessel and a lifted subsea manifold during deep-water installation operations were investigated by both experiments and numerical calculations. A series of model tests for the deep-water lifting operation were performed at Ocean Engineering Basin of KRISO. For the model test, the vessel with a crane control system and a typical subsea manifold were examined. To validate the experimental results, a frequency-domain motion analysis method is applied. The coupled motion equations of the crane vessel and the lifted object are solved in the frequency domain with an additional linear stiffness matrix due to the hoisting wire. The hydrodynamic coefficients of the lifted object, which is a significant factor to affect the coupled dynamics, are estimated based on the perforation value of the structure and the CFD results. The discussions were made on three main points. First, the motion characteristics of the lifted object as well as the crane vessel were studied by comparing the calculation results. Second, the dynamic tension of the hoisting wire were evaluated under the various wave conditions. Final discussion was made on the effect of passive heave compensator on the motion and tension responses.

Structural Integrity Evaluation for Crane Bracket of Armored Recovery Vehicle (구난장갑차 크레인 브래킷에 대한 구조건전성 평가)

  • Jung, Jae-Woong;Jung, Un-Hwa;Kim, Cheon-Soo;Yu, Young-Soo;Park, Kyung-Chul;Park, Ki-Chul
    • Journal of the Korea Institute of Military Science and Technology
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    • v.16 no.5
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    • pp.653-658
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    • 2013
  • For towing the new type armored vehicle and maintaining the close support, the armored recovery vehicle(ARV) with winch and crane has been developed. In case of crane, it is mainly used to salvage heavy objects by rotational and vertical motion. Especially, the crane bracket is very important parts due to fixing the ARV's body and rotary joint and preventing the force rotation of crane. Therefore, the crane bracket needs to have an enough strength to endure the high load and it is very important to analyze the stress distribution under loads. In the present work, the experimental and analytical investigation on structural integrity evaluation of crane bracket were carried out. The simulation of three-dimensional finite element method(FEM) was compared with experimental datum. From the numerical results, the FEM simulations corresponded well with th experimental results and the structural safety was confirmed by safety factor.