• Title/Summary/Keyword: Crack-Tip

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The Welding Residual Stress and Fracture Toughness Characteristics of HT50 Laser Welded Joint (고장력강(HT50) 레이저용접부의 용접잔류응력 및 파괴인성 특성)

  • Ro, Chan-Seung;Bang, Hee-Seon;Bang, Han-Sur;Oh, Chong-In
    • Journal of Ocean Engineering and Technology
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    • v.21 no.3 s.76
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    • pp.71-76
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    • 2007
  • Recently, many industries have been employing the application of laser beam welding, due to the resulting high welding quality, such as smaller width of melting and heat affective zone, smaller welding deformation, and fine grains of weldment, compared to arc welding. However, in order to appropriately utilize this welding process with steel structure, the characteristics of welding residual stresses and fracture toughness in welded joints are to be investigated for reliability. Therefore, in this study, the mechanical properties of weldments by arc and laser welding are investigated using FEM to confirm the weldability of laser welding to the general structural steel (HT50). The Charpy impact test and 3-points bending CTOD test are carried out in the range of temperatures between $-60^{\circ}C\;and\;20^{\circ}C$, in order to understand the effect on the fracture toughness of weldments. From the research results, it has been found that the maximum residual stress appears at the center of plate thickness, and that the fracture toughness is influenced by strength mis-match.

The Development of a Non-Linear Finite Element Model for Ductile Fracture Analysis - For Mini-Computer - (연성파괴 해석을 위한 비선형 유한요소 모델의 개발 -소형 컴퓨터를 위한 -)

  • 정세희;조규종
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.1
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    • pp.25-33
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    • 1986
  • In this paper, the frontal method based elastic-plastic F.E.M. program for mini-computer was developed. Since, the executable source program size was restricted by the system core memory size on the mini-computer, the active variables were memorized by the element base and the nonactive varables were memorized to the external disc file. The active variables of the finally developed program were reduced enough to execute about 1,000 freedom finite element on the mini-computer on which available variables were restricted as 32,767 integers. A modified CT fracture test specimen was examined to test the developed program. The calculated results were compared with experimental results concerning on the crack tip plastic deformation zone. Recrystallization technique was adopted to visualize the intensive plastic deformation regions. The Von-Mises criterion based calculation results were well agreed with the experimental results in the intensive plastic region which was over than 2% offset strain. The F.E.M. results using the developed program were well agreed with the theoritical plastic boundary which was calculated by the stress intensity factor as r$_{p}$=(K$_{1}$$^{2}$/2.pi..sigma.$_{y}$$^{2}$).f(.theta.).).).

Performance Evaluation of Conical Picks for Roadheader in Copper Mines (구리광산에 적용된 부분단면굴착기용 국산 코니컬 픽커터의 성능평가 연구)

  • Choi, Soon-Wook;Chang, Soo-Ho;Lee, Chulho;Lee, Gyu-Phil;Bae, Young Hwan;Ha, Tae-Wook
    • Tunnel and Underground Space
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    • v.25 no.6
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    • pp.496-504
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    • 2015
  • Roadheader that excavates ground using pick cutters installed on the cutting head is one of the partial-face machines. A conical cutter among pick cutters is excavation tool decreasing the loss of cutter using tungsten carbide insert at the tip of the cutter and it has been widely used in the roadheaders. In this study, durability performance for three kinds of conical cutters was evaluated in copper mines composed of Manto and conglomerate. After field test, the visual inspection as well as the weight loss measurement of pick cutters was carried out to investigate the damage of pick cutters. In addition, CT scan and SEM were performed to check whether or not crack and apertures in pick cutters. As results, the conical cutter with hardfacing was evaluated as having the best durability performance and it was unable to find cracks in all cutters investigated.

Determination of Mode I Fracture Toughness of Rocks Using Wedge Splitting Test (쐐기 분열 시험을 이용한 암석의 모드 I 파괴인성 측정)

  • Ko, Tae Young;Kim, Taek Kon;Lee, Dae Hyuk
    • Tunnel and Underground Space
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    • v.29 no.6
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    • pp.523-531
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    • 2019
  • In the applications of rock mechanics or rock engineering including drill and blast, drilling and mechanical excavation, the fracture toughness is an important factor. Several methods have been proposed to measure the fracture toughness of rocks. In this study, wedge splitting test specimen which is prepared with ease and tested under compression loading was used to obtain mode I fracture toughness of rocks. The equation of stress intensity factor through numerical analysis is proposed from the stress state of crack tip considering both vertical and horizontal loads due to the vertical load acting on the wedge. The validity of the wedge splitting test method was confirmed by comparing the mode I fracture toughness values obtained by the GD and SENB test specimens.

Numerical study on the charateristics of fracture growth in fracture controlled blasting using notched blasthole (노치성형 발파공을 이용한 균열제어 발파방법의 균열발생 특성에 대한 수치해석적 고찰)

  • 백승규;김재동;임한욱;류창하
    • Tunnel and Underground Space
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    • v.9 no.1
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    • pp.64-71
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    • 1999
  • A numerical analysis was performed to investigate the effects of notched blasthole in controlling the fracture plane. Analyzed were elastic and elasto-plastic response of rock, and fracture propagation under static and dynamic load conditions. Results showed that the region exceeding the tensile strength extended up to three times the radius of a normal blasthole in elastic analysis, while fifteen times in elasto-plastic analysis. It was shown that a crack was driven from the notch tip up to the distance of 23 times the hole radius in the case of a notched blasthole with a notch of 5 mm in depth and 30 mm in length.

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A Study on the Fracture Toughness Characteristics of Equivalent Stress Gradient Specimen (등가응력구배시편의 파괴특성에 관한 연구)

  • Park, Keon Tae;Shin, In Hwan;Kim, Ik Hyun;Kim, Yong Seok;Kwon, Hyuck Sam;Koo, Jea Mean;Seok, Chang Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.6
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    • pp.551-557
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    • 2014
  • Ideally, it is preferable to obtain the fracture characteristics of a piping from the fracture toughness of real pipes. However, a fracture toughness test on real pipes not only incurs much expense, but is very difficult to perform. Therefore fracture toughness tests have been carried out with standard specimens instead of real pipes. But, the estimates of fracture toughness obtained from standard specimens are more conservative than those of real pipes owing to the difference in the constraint effect between real pipes and standard specimens. Therefore, we have been studied with equivalent stress gradient specimen (ESG) which is designed to behave equally compared to real pipe about stress gradient on crack tip. In this study, we will evaluate fracture characteristics of equivalent stress gradient specimen by using analytical methods and compare with those of real pipe. And finally investigate suitability of equivalent stress gradient specimen.

Studies on Fracture Criterion in Yellow Lauan(Shorea spp.) under Mode I, Mode II and Mixed Mode Loading (황(黃)라왕재(Shorea spp.)의 모드 I, 모드 II 및 혼합(混合)모드 하중시(荷重時) 파괴기준(破壞基準)에 관(關)한 연구(硏究))

  • Shim, Kug-Bo;Lee, Jun-Jae;Jung, Hee-Suk
    • Journal of the Korean Wood Science and Technology
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    • v.20 no.2
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    • pp.61-72
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    • 1992
  • This study was carried out to investigate the fracture behavior and the fracture criterion of yellow lauan(Shorea spp.), when has used for furniture and wood structures, and to offer a reliability for wood structure and basic data for wood fracture criterion in experiments which are fracture tested under mode I, mode II and mixed mode loading condition. The results were summarized as follows; 1. Fractures in specimens which have inclined grain in yellow lauan procedeed from crack tip in the radial direction along the grain. 2. In yellow lauan, $K_{IC}RL$ was 42.1kg/$cm^{3/2}$ and $K_{IIC}RL$ was 15.8kg/$cm^{3/2}$. 3. The fracture criteria of lauan were; ($K_I/K_{IC}$)+($K_{II}/K_{IIC}$)=1 in RL system with inclined grain at $45^{\circ}$, ($K_I/K_{IC}$)+$(K_{II}/K_{IIC})^2$=1 with inclined grain at $15^{\circ}$ and $(K_I/K_{IC})^2$+$(K_{II}/K_{IIC})^2$=1 with inclined grain at $30^{\circ}$, $60^{\circ}$, $75^{\circ}$ and $90^{\circ}$, respectively. 4. The fracture criterion of wood could vary with the species, and the load applying condition. In order to measure the fracture criterion strictly, along with standardization of specimen geometry a large amount of experimental data is needed. 5. $K_{IC}$(critical stress intensity factor) can be predicted by grain angle. As the grain inclined angle increased, $K_{IC}$ and $K_{IIC}$ are increased.

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Mode III Fracture Toughness of Single Layer Graphene Sheet Using Molecular Mechanics (분자역학을 사용한 단층 그래핀 시트의 모드 III 파괴인성)

  • Nguyen, Minh-Ky;Yum, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.2
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    • pp.121-127
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    • 2014
  • An atomistic-based finite bond element model for predicting the tearing mode (mode III) fracture of a single-layer graphene sheet (SLGS) is developed. The model uses the modified Morse potential for predicting the maximum strain relationship of graphene sheets. The mode III fracture of graphene under out-of-plane shear loading is investigated with extensive molecular mechanics simulations. Molecular mechanics is used for describing the displacements of atoms in the area near a crack tip, and linear elastic fracture mechanics is used outside this area. This work shows that the molecular mechanics method can provide a reliable and yet simple method for determining not only the shear properties of SLGS but also its mode III fracture toughness in the armchair and the zigzag directions; the determined mode III fracture toughness values of SLGS are $0.86MPa{\sqrt{m}}$ and $0.93MPa{\sqrt{m}}$, respectively.

Beam-Type Bend Specimen for Interlaminar Fracture Toughness of Laminated Composite under Mixed-Mode Defmrmations (보 형태의 굽힘시편을 이용한 적층복합재료의 혼합모우드 층간파괴인성 평가)

  • 윤성호;홍창선
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.911-920
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    • 1989
  • It this study, beam-type bend specimen is used to evaluate the interlaminar fracture toughness of laminated composite under mixed-mode deformations. The specimen is loaded under three-point bending and hence produced mixed-mode deformations in the vicinity of the crack tip according to the variation of the thickness ratio on delamination plane. Total energy release rate is obtained by elementary beam theory considering the effect of shear deformation. The partitioning of total value into mode-I and mode-II components is also performed. The mixed-mode interlaminar fracture toughness is evaluated by experiments on specimens with several thickness ratios of delamination plane. As the part of delamination plane is thicker, the effect of shear deformation on total energy release rate is increased. Beam-type bend specimen men may be applied to obtain informations on the mixed-mode interlaminar fracture behavior of laminated composites.

Measurement of Tensile and Bending Properties of Nanohoneycomb Structures (나노허니컴 구조물의 인장 및 굽힘 물성 측정)

  • Jeon, Ji-Hoon;Choi, Duk-Hyun;Lee, Pyung-Soo;Lee, Kun-Hong;Park, Hyun-Chul;Hwang, Woon-Bong
    • Composites Research
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    • v.19 no.6
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    • pp.23-31
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    • 2006
  • We measured mechanical properties, including Young's modulus, effective bending modulus and nominal fracture strength of nanohoneycomb structures using an Atomic Force Microscope(AFM) and a Nano-Universal Testing Machine(UTM). Anodic aluminum oxide(AAO) films are well suited as nanohoneycomb structures because of the simple fabrication process, high aspect ratio, self-ordered hexagonal pore structure, and simple control of pore dimensions. Bending tests were carried out for cantilever structures by pressing AFM tips, and the results were compared with three-point bending tests and tensile tests using a Nano-UTM. One side of the AAO films is clogged by harrier layers, and looks like a face material of conventional sandwich structures. Analysis of this layer showed that it did not influence the bending rigidity, and was just a crack tip. The present results can act as a design guideline in applications of nanohoneycomb structures.