• Title/Summary/Keyword: Crack propagation Stress intensity factor

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An Experimental on the Evalution of Fatigue Crack Propagation of Carbon Steel (탄소강의 피로균열 진전거동 평가에 관한 실험적 연구)

  • 김희송;안병욱
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.938-946
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    • 1989
  • Using the CT specimen of carbon steel(SM45C), we estimated the fatigue crack propagation behavior in stable crack propagation range. Furthermore the fatigue crack propagation rate, Acoustic Emission(AE) count rate, and fractography characteristics were also compared among others. The following results were confirmed by experimental observation. Near-threshold stress intensity factor range(.DELTA. $K_{th}$) is influenced by stress ratio but not at the upper limit of stable crack propagation range. As stress intensity factor range(.DELTA.K) and(or) stress amplitude increase (s), both crack propagation rate(da/dN) and AE count rate(dn/dN) increase. Effective stress intensity factor range(.DELTA. $K_{off}$) determined from the crack closure point measurement by AE method is useful for the evaluation of fatigue crack propagation rate. Fractography in stable crack propagation range showed striation, and agreed with the crack propagation rate obtained either by experiment of by the results of microscopic measurements.s.

Finite Element Analysis of Subsurface Crack Propagation in Half-space Due to Sliding Contact (유한요소법을 이용한 미끄럼 접촉시의 반무한체 내의 수평균열 전파해석)

  • 이상윤;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.297-302
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    • 1999
  • Finite element analysis is peformed about the crack propagation in half-space due to sliding contact. The analysis is based on linear elastic fracture mechanics and stress intensity factor concept. The crack location is fixed and the friction coefficient between asperity and half-space is varied to analyze the effect of surface friction on stress Intensity factor for horizontal crack. The crack propagation direction is predicted based on the maximum range of shear and tensile stress intensity factor.

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용접부 쉐브론노치 형상에 대한 균열전파 특성

  • 김엽래
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1996.10a
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    • pp.194-197
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    • 1996
  • The high-strength aluminum alloy 7075-T651 was used to observe the fatigue-crack-propagation behavior for the various stress ratios with constant amplitude loading and thus to predict the fatigue life. With a chevron notch in the specimen the fatigue-crack-propagation behavior of through crack was investigated. Crack propagation behavior of through crack in the depth direction and crack growth of weldments were experimentally studied. Base material heat affected zone and weld material were considered in the fracture of weldments. The change of crack-propagation length with respect to several parameters such as stress intensity factor range(ΔK) effective stress intensity factor range(ΔKeff)ration of effective stress intensity factor range(U) stress intensity factor of crack opening point(K op) maximum stress intensity factor(K max) and number of cycles(Nf)was determined. The crack length of through crack of weldments was 2.4mm and the remaining part was a base material. The experiment was accomplished by making the crack propagate near the base material.

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Finite Element Analysis of Subsurface Multiple Horizontal Cracks Propagation in a Half-space Due to Sliding Contact (유한요소법을 이용한 미끄럼 접촉시 내부 복수 수평균열 전파해석)

  • 이상윤;김석삼;권영두
    • Tribology and Lubricants
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    • v.16 no.5
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    • pp.373-380
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    • 2000
  • Finite element analysis is performed on the subsurface crack propagation in brittle materials due to sliding contact. The sliding contact is simulated by a rigid asperity moving across the surface of an elastic half-surface containing single and multiple cracks. The single crack, coplanar cracks and parallel cracks are modeled to investigate the interaction effects on the crack growth in contact fatigue. The crack location is fixed and the friction coefficients between asperity and half-space are varied to analyze the effect of surface friction on stress intensity factor for horizontal cracks. The crack propagation direction is predicted based on the maximum range of shear and tensile stress intensity factors. With a coplanar crack, the stress intensity factor was increased. However, with a parallel crack, the stress intensity factor was decreased. These results indicate that the interaction of a coplanar crack increases fatigue crack propagation, whereas that of a parallel crack decreases it.

Analysis on the Fatigue Crack Propagation of Weld Toe Crack through Residual Stress Field (잔류응력장을 전파하는 용접 토우부 균열의 전파해석)

  • 김유일;전유철;강중규;한종만;한민구
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.33-40
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    • 2000
  • Fatigue crack propagation life of weld toe crack through residual stress field was estimated with Elber's crack concept. Propagation of weld toe crack is heavily influenced by residual stress caused by welding process, so it is essential to take into account the effect of residual stress on the propagation life of weld toe crack. Fatigue crack at transverse and longitudinal weld toe was studied respectively, which represent typical weld joint in ship structure. Numerical and experimental studies are performed for both cases. Residual stress near weldment was estimated through nonlinear thermo-elasto-plastic finite element method, and residual stress intensity factor with Glinka's weight function method. Effective stress intensity factor was calculated with Newman-Forman-de Koning-Henriksen equation which is based on Dugdale strip yield model in estimating crack closure level U at different stress ratio. Calculated crack propagation life coincided well with experimental results.

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A Study on the fracture Mechanical Behavior of Cruciform Welded Joint With Fracture Cracks (십자형 필렛 용접 이음의 피로균열 에 대한 파괴 역학적 고찰)

  • 엄동석;강성원;유덕상
    • Journal of Welding and Joining
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    • v.1 no.1
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    • pp.37-46
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    • 1983
  • This paper describes a study of fillet welded joint stressed perpendicular to the weld line. The finite element method was used to determine the stress intensity factor for cruciform joint at weld toe and root cracks according to variation of H/Tp, weld angle and main plate thickness. But, in this study, weld angle was fixed at 45.deg., since the variation of weld angle affect the stress intensity factor little, also main plate thickness was fixed. Pulsating tension fatigue test was done at the second phase of experiment. The work using the concepts of the fracture mechanics on the stable crack growth, was in the correlation of the experimental fatigue stress-life behavior because the fatigue behaviors of various joint geometries are related to the stress intensity factors calculated by F.E.M. analysis. Main results obtained are summarized as follows. 1) According to the propagation of toe crack, the variation of the stress intensity factor at root crack is obvious as H/Tp is smaller. 2) According to the propagation of root cracks, the change of the stress intensity factor of the toe is very large with propagation of root crack. 3) The calculation formula of the stress intensity factor of crack propagation at the root crack was obtained. 4) The calculation formula of the stress intensity factor at the toe cracks was obtained in similar manner. 5) From the results of experiment, the velocity of fatigue crack propagation at the weld toe and root was estimated.

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A Study on the Dynamic Stress Intensity Factor of Orthotropic Materials(II) A Study on the Stress Field, Displacement Field and Energy Release Rate in the Dynamic Mode III under Constant Crack Propagation Velocity (직교 이방성체의 동적 응력확대계수에 관한 연구 (II) 등속균열전파 속도하에서 동적모드 III 상태의 응력장, 변위장, 에너지해방률에 관한 연구)

  • 이광호;황재석;최선호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.2
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    • pp.331-341
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    • 1993
  • The propagating crack problems under dynamic antiplane mode in orthotropic material is studied in this paper. To analyze the dynamic fracture problems by theoretical method or experimental method in orthotropic material, it is important to know the dynamic stress intensity factor in the vicinity of crack tip. Therefore the dynamic stress field and dynamic displacement field with dynamic stress intensity factor of orthotropic material in mode III were derived. When the crack propagation speed approachs to zero, the dynamic stress components and dynamic displacement components derived in this paper are identical to the those of static state. In addition, the relationships between dynamic stress intensity factor and dynamic energy release rate are determined by using the concept of crack closure energy with the dynamic stresses and dynamic displacements derived in this paper. Finally, the characteristics of crack propagation are studied with the properties of orthotropic material and crack speed. The variation of angle .alpha. between fiber direction and crack propagating direction and crack propagation speed fairly effect on stress component and displacement component in crack tip. The influence of crack propagation speed on the speed on the stress and displacement is greater in the case of .alpha.=90.deg. than in the case of .alpha.=0.deg. and the faster the crack propagation speed, the greater the stress value and displacement value.

Dynamic Stress Intensity Factor $K_{III}$ of Crack Propagating with Constant Velocity in Orthotropic Disk Plate Subjected to Longitudinal Shear Stress (길이방향의 전단응력을 받은 직교이방성 원판에 내재된 외부균열의 등속전파 응력확대계수 $K_{III}$)

  • 최상인
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.2
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    • pp.69-79
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    • 1996
  • Dynamic stress intensity factors are derives when the crack is propagating with constant velocity under longitudinal shear stress in orthotropic disk plate. General stress fields of crack tip propagating with constant velocity and least square method are used to obtain the dynamic stress intensity factor. The dynamic stress intensity factors of GLV/GTV=1(=isotropic material or transversely isotropic material) which is obtained in out study nearly coincides with Chiang's results when mode Ⅲ stress is applied to boundary of isotropic disk. The D.S.I.F. of mode Ⅲ stress is greater when α(=angle of crack propagation direction with fiber direction) is 90° than that when α is 0°. In case of a/D(a:crack length, D:disk diameter)<0. 58, the faster crack propagation velocity, the less D.S.I.F. but when crack propagation velocity arrive on ghear stress wave velocity, the D.S.I.F. but when crack propagation velocity arrive on shear stress wave velocity, the D.S.I.F. unexpectedly increases and decreases to zero.

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A Study on the Dynamic Stress Intensity Factor of Orthotropic Materials(I) (직교 이방성체의 동적 응력확대계수에 관한 연구(I))

  • 이광호;황재석;최선호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.2
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    • pp.313-330
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    • 1993
  • The propagating crack problems under dynamic plane mode in orthotropic material is studied in this paper. To analyze the dynamic fracture problems in orthortropic material, it is important to know the dynamic stress components and dynamic displacement components around the crack tip. Therefore the dynamic stress components of dynamic stress field and dynamic displacement components of dynamic displacement field in the crack tip of orthotropic material under the dynamic load and the steady state in crack propagation were derived. When the crack propagation speed approachs to zero, the dynamic stress component and dynamic displacement components derived in this study are identical to the those of static state. In addition, the relationships between dynamic stress intensity factor and dynamic energy release rate are determinded by using the concept of crack closure closure energy with the dynamic stresses and represented according to physical properties of the orthotrophic material and crack speeds. The faster the crack velocity, the greater the stress value of stress components in crack tip. The stress value of the stress component of crack tip is greater when fiber direction coincides with the crack propagation than when fider direction is normal to the crack propagation.

Fatigue Crack Propagation Behavior in STS304 Under Mixed-Mode Loading

  • Lee, Jeong-Moo;Song, Sam-Hong
    • Journal of Mechanical Science and Technology
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    • v.17 no.6
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    • pp.796-804
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    • 2003
  • The use of fracture mechanics has traditionally concentrated on crack growth under an opening mechanism. However, many service failures occur from cracks subjected to mixed-mode loading. Hence, it is necessary to evaluate the fatigue behavior under mixed-mode loading. Under mixed-mode loading, not only the fatigue crack propagation rate is of importance, but also the crack propagation direction. In modified range 0.3$\leq$a/W$\leq$0.5, the stress intensity factors (SIFs) of mode I and mode II for the compact tension shear (CTS) specimen were calculated by using elastic finite element analysis. The propagation behavior of the fatigue cracks of cold rolled stainless steels (STS304) under mixed-mode conditions was evaluated by using K$\_$I/ and $_{4}$ (SIFs of mode I and mode II). The maximum tangential stress (MTS) criterion and stress intensity factor were applied to predict the crack propagation direction and the propagation behavior of fatigue cracks.