• 제목/요약/키워드: Crack propagation

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압연강판(壓延鋼板)의 피로균열(被虜龜裂) 전파거동(傳播擧動)에 대(對)한 연구(硏究) (A Study on the Propagation Behaviour of the Fatigue Cracks in Rolled Steel Plates)

  • 강창수
    • 대한조선학회지
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    • 제12권2호
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    • pp.43-58
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    • 1975
  • There are many reports on fatigue crack of metallic materials but most of them relate crack propagation rate to stress intensity factor. The problem of crack propagation is not yet clarified, especially the bridge between micro and macro phenomena In this experiment rotating bending fatigue tests have been carried out with smoothed specimen of rolled steel plates including 0.2% carbon under application of three stress conditions to investigate the slip band and the crack propagation behaviour. The results obtained are as follows; 1) The length of cracks which have grown at initial crack tips can be expressed as follows; $l=Ae^{BNr}$(A,B: constant, $N_r$: cycle ratio) $\frac{dl}{dN}=\frac{AB}{N_f}{\cdot}e^{BNr}$($N_f$:fatigue life) 2) The ratio of slipped grain number to total grain number is $S_f=7{\sigma}-5.6$-5.6{\sigma}_c$($\sigma$: stress amplitude) (${\sigma}_c$: fatigue limit) 3) When the fatigue process transfers from Stage I to Stage II, the crack which propagates into specimen changes its direction from that of the maximum shear stress to the direction of perpendicular to principal stress and this is same in the circumferential direction of specimen. the crack propagation behaviors of both sides of a crack are different each other when they approach to the grain boundary.

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국산 Flux-Cored Wire를 이용한 반자동용접이음새에서의 피로파괴 특성 (A study on the fatigue crack growth of mild steel weldments using flux cored wire $CO_2$ welding)

  • 엄동석
    • Journal of Welding and Joining
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    • 제7권1호
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    • pp.42-50
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    • 1989
  • The application of fracture mechanics is being increased gradually to assess the safety of welded structures containing crack. Fatigue crack propagation behavior and elastic-plastic fracture toughness J$_{IC}$ of home made flux cored wire(1.22mm) CO$_{2}$ weldments was discussed. Especially fatigue crack propagation test was carried out by .DELTA.K control instead of load control and elastic-plastic fracture toughness J$_{IC}$ was obtained by ASTM-R curve method on C.T.specimen in transverse direction of weldments. The results obtained are as follows; (1) Weld metal presented an almost complete similarity to base metal on fatigue crack propagation rate in transverse direction. (2) Weld metal was more than base metal on J$_{IC}$ value in transverse direction. (3) F.C.W. CO$_{2}$ weldments had an excellent characteristic of fatigue crack propagation rate and J$_{IC}$ in less than 50kg/mm$^{2}$ steel grade, this would result from that weld metal had good static strength.trength.

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균열개폐구 거동을 고려한 피로균열전파 해석 모델의 개발 : 균열 개폐구 거동의 모형화 (Development of Analytical Simulation Model for Fatigue Crack Propagation : Crack Closure Behavior Modeling)

  • 김창욱;노인식;반헌호;신병천
    • 대한조선학회논문집
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    • 제38권3호
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    • pp.74-83
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    • 2001
  • Paris가 피로균열전파에 파괴역학의 개념을 도입한 이후, Paris 법칙에 의하여 피로균열성장문제를 다루어 왔으나, Elber가 제안한 유효응력강도계수가 균열 전파 실험과 잘 일치하는 것이 밝혀진 이후 많은 연구자들이 유효응력비인 개구비를 정확히 추정하기 위한 연구를 계속하여 왔다. 본 연구는 변동하중 하의 피로균열전파 거동을 해석함에 있어서 균열의 개폐구 거동을 고려한 해석적 수치 모델을 개발하여, 선체구조 설계나 선박검사 시에 활용 가능한 정밀한 균열전파 추정방법을 제안하고자 한다.

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박판 Al 2024-T3 합금재료의 피로균열성장지연거동과 피로수명예측 (Retardation Behavior of Fatigue Crack Growth and Fatigue Life Prediction of Thin Sheet Al 2024-T3 Alloy)

  • 김승권
    • 한국기계기술학회지
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    • 제13권2호
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    • pp.31-37
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    • 2011
  • Sheet aluminum alloys have been used in manufacturing of machine structures. In fatigue crack propagation behavior of thin sheet aluminum alloys, it is important that fatigue crack growth rate is affected by crack closure phenomenon. In this work, we analyzed the characteristics of fatigue crack propagation behavior in experiment of constant stress condition for thin sheet Al 2024-T3 alloys, and identified the retardation behavior of crack growth by comparing experimental results of thin and thick plate specimen. We attempt to operate the fatigue life estimating process using the fatigue related material constants from referred fatigue crack propagation analysis. And we analyzed the experimental and prediction results of fatigue life of thin sheet aluminum alloy in order to identify the relation between retardation behavior of fatigue crack growth and crack closure phenomenon.

주철의 피로전파거동에 미치는 미세조직의 영향 (The Effects of the Microstructures on the Fatigue Crack Propagation Behaviors of Cast Irons)

  • 김석원;박진성;이형철;김동건;우기도
    • 한국주조공학회지
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    • 제25권1호
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    • pp.16-22
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    • 2005
  • This study aims to investigate the effects of the microstructures and nodule type on the fatigue characteristics of cast iron. Fatigue tests were carried out in tension-tension mode using a servo-hydraulic testing machine with load control mode operating at a frequency of 15 Hz. The tests were conducted at stress ratio R=Kmin/Kmax, of 0.1. Initial crack ${\Dalta}K$ values were highly performed with increase in tensile strength of DCI fatigue specimens. ${\Dalta}K_{th}$ region, fatigue crack propagation was primarily advanced through cell boundary and in periphery of near nodule. Fatigue crack propagation rate of D2 consisted with 2Phase(Ferrite+Pearlite) was slow due to crack closure enhanced by crack deflection and occurred crack branching. The generation of crack branch was occurred due to interaction of crack-nodule. At Threshold and Paris zone, the fractographs of the fatigue fracture surface for DCI show typical striations of a ductile fracture and isolated cleavage planes near graphite. The effect of microstructure on fatigue crack propagation of GC strongly depends on the type of flake. The generation of crack branch occurred due to interaction of crack-nodule. The fractographs of the fatigue fracture surface for GC show cleavage plane along the flake graphite.

단축압축 하의 암석 브릿지에서의 균열 결합 (Crack Coalescence in Rock Bridges under Uniaxial Compression)

  • 박남수;전석원
    • 한국터널지하공간학회 논문집
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    • 제3권2호
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    • pp.23-32
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    • 2001
  • 암석은 지질학적 생성과정으로 인해 많은 역학적 결함을 포함하고 있으며 이러한 결함 사이에는 암석 브릿지가 존재하게 된다. 이러한 암석 브릿지에서의 균열의 전파 및 결합(coalescence)과정은 터널의 안정성에 영향을 미치게 된다. 본 연구에서는 단축압축 하에서 균열의 형상변화에 따른 암석 브릿지에서의 균열의 개시, 전파 및 결합거동 변화를 강화석고의 일종인 Diastone과 여산 대리석 시료에 대해 알아보았다. 하중을 가하면서 날개형 균열 개시응력, 날개형 균열 전파각도, 균열결합 응력을 측정하였으며, 전단, 인장, 혼합형의 3가지 균열결합 유형이 나타났다. 또한, 정규화된 최대강도(normalized peak strength)를 구하여 Ashby & Hallam 모형(1986)의 이론해와 비교, 분석하였다.

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노즐 이종금속용접부의 내면 보수용접부에서 수치해석법을 이용한 PWSCC 균열성장해석 (PWSCC Crack Growth Analysis Using Numerical Method in the Inner Surface Repair Weld of A Nozzle)

  • 김상철;김만원
    • Journal of Welding and Joining
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    • 제29권2호
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    • pp.64-71
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    • 2011
  • In this paper, crack propagation analyses in the inner diameter (ID) repair weld of the dissimilar metal weldment of a nozzle were performed using a finite element alternating method (FEAM). To calculate the theoretical solution for the crack tip stress intensity factor, a weak type singular integral equation consisted of crack surface traction and dislocation density function was constructed and solved in conjunction with the FEAM. A two-dimensional axisymmetric finite element nozzle model was prepared and ID repair welding was simulated. An initial crack, 10% depth of weld thickness, was assumed and crack propagation trajectory from the initial crack to the 75% depth of thickness was calculated using the FEAM. Crack growth versus time curve was also calculated and compared with the curves obtained from ASME code method. With the method constructed in this paper, crack propagation trajectory and crack growth time were calculated automatically and effectively.

복수 표면균열의 확률적 특성을 고려한 용접부 피로수명 평가 (Fatigue Life Estimation of Welded Joints considering Statistical Characteristics of Multiple Surface Cracks)

  • 한정우;한승호
    • 대한기계학회논문집A
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    • 제29권11호
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    • pp.1472-1479
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    • 2005
  • Multiple surface crack distributed randomly along a weld toe influences strongly on the fatigue crack propagation life of welded joint. It is investigated by using statistical approaches based on series of systematic experiments. From the statistical results, initial crack numbers and its locations follow the normal distribution, and the probability of initial crack depths and lengths can be described well by tile Weibull distribution. These characteristics are used to calculate the fatigue crack propagation life, in which the mechanisms of mutual interaction and coalescence of the multiple cracks are considered as well as the Mk-factors obtained from a parametric study on the crack depths and lengths. The automatic calculation is achieved by the NESUSS, where the parameters such as the number, location and size of the cracks are all treated as random variables. The random variables are dealt through the Monte-Carlo simulation with sampling random numbers of 2,000. The simulation results show that the multiple cracks lead to much shorter crack propagation life compared with those in single crack situation. The sum of the simulation and tile fatigue crack initiation life derived by the notch strain approach agrees well with the experiments.

자긴가공된 두꺼운 실린더의 피로균열 전파수명평가 (Fatigue crack propagation life evaluation of an autofrettaged thick-walled cylinder)

  • 이송인;김진용;정세희;고승기
    • 대한기계학회논문집A
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    • 제22권2호
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    • pp.321-329
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    • 1998
  • To ensure the structural integrity of the autofrettaged thick-walled cylinder subjected to cyclic internal pressure loading, the fatigue crack propagation life of the cylinder was evaluated. Stress intensity factors of the external cracked cylinder due to internal pressure and autofrettage loadings were calculated using the finite element method. The fatigue crack propagation lives of the cylinder based on the fracture mechanics concepts were predicted and compared to the experimental fatigue lives evaluated from the C-shaped simulation specimens. There were good correlations between the predicted and experimental fatigue lives within a factor of 3 for the single and double grooved C-shaped simulation specimens. Predicted fatigue crack propagation lives of the double grooved cylinders were about 1.5-5 times longer than those of the single grooved cylinders depending on the levels of autofrettage.

316L 스테인리스강의 피로균열 진전 거동과 음향방출신호의 주파수 특성 (Fatigue Crack Propagation Behavior of 316L Stainless Steel and Frequency Characteristics of its Acoustic Emission)

  • 이상기;도재윤;남기우;강창룡;안석환
    • 동력기계공학회지
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    • 제4권2호
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    • pp.52-57
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    • 2000
  • We investigated the fatigue crack propagation of base metal, weld metal and heat attected zone in 316L stainless steel. And we analysed acoustic emission signals during the fatigue test by time-frequency analysis method. The specimens of weld metal and HAZ had longer fatigue life and slower rate of crack propagation better than base metal. And as a result of time-frequency was 200-300 kHz was obtained by fatigue crack propagation and 500 kHz was obtained by dimple and separate of inclusion.

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