• KIEAE Journal
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• v.15 no.4
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• pp.45-52
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• 2015

Purpose: Foam concrete is the concrete that contains large amount of air voids inside. In general, the density of foam concrete depends on parameters like water/binder ratio, foam volume, aggregate and pozzolan content, etc. Method: In this study, the effect of foam volume and fly ash content on dry density is investigated intensively in order to find the relationship between each parameter and their abilities to counteract with each other. According to the above information, though there are quite a number of studies on the effect micro fiber on foam concrete at low volume fractions, there is still lack of information especially on the high fiber content side. The objective of the second study is to investigate further on the use of micro fiber at higher volume fraction and fill in the lacking information. Beside from this study, the investigation of the effect of micro-fiber (polypropylene) to enhance the properties of foam concrete is also carried out. Result: Of the two variables that are investigated in this study, the foam volume and the fly ash content, show significant effect on the properties of foam concrete. The foam volume tends to decrease the density and strength of foam concrete. In the second part of our study, a large fibre volume fraction is proved to be able to evidently increase the flexural strength of foam concrete up to about 40% due to the effect of fibre bridging over the crack and a significant number of fibres that intercepts the crack surfaces. However, the compressive strength is found to decrease severely due to the occurrence of large pores as the result of fibre being added into concrete mixture.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.8
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• pp.965-970
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• 2010

Bolts and nuts are widely used to fasten mechanical parts together in machines and structures. The primary role of a nut is to maintain the axial force of a bolt. In this paper, a new type of a lock nut that uses a spring is studied. To have a spring within a nut, a cocking process to narrow the top of the nut is adopted, but cracking occurred in the process. In this study, strain of an initial model is measured using the finite element analysis program, MSC/Marc. The occurrence of the crack was studied by comparing the maximum observed strain of a model with the maximum strain indicated by an accurate stress-strain diagram of 1020 steel. Then, the structure of the lock nut was optimized by response surface analysis to prevent cracking. The prototype of the lock nut was manufactured on the basis of the optimization result, and cracking did not occur.

• Journal of Korean Tunnelling and Underground Space Association
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• v.8 no.1
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• pp.77-86
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• 2006

Although the adverse critisism have been continued that the concrete lining need or not, most tunnel engineer agree that the concrete lining needs to increase the tunnel safety To establish the concrete lining's quality improvement method, we grasp the basic problems in lining construction process and propose the lining construction methods to increase the concrete quality This paper present a reason of initial crack occurrence in the large section tunnel (4 lane wide span tunnel), lining and an improved method for crack minimization in construction process. It is also verified verify that the proposed method can give qualified concrete lining by carrying out the concrete injection model test and the numerical analysis of concrete flow.

• Journal of the Korean Society for Nondestructive Testing
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• v.21 no.5
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• pp.501-509
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• 2001

For the enhancement of ECT reliability on the primary water stress corrosion cracks of nuclear steam generator tubes, of which the occurrence is on the increase, it is important to comprehend the signal characteristics on crack morphology and to select an appropriate probe type. In this paper, the sizing accuracy and the detectability for the inner wall axial cracks of tubes were quantitatively evaluated using the following specimens: the electric discharge machined notches and the corrosion cracks which were developed on the operating steam generator tubes. The difference of eddy current signal characteristics between pancake and axial coil were also Investigated. The results obtained from this study provide a useful information for more precise evaluation on the inner wall axial tracks oi stram generator tubes.

• Journal of KSNVE
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• v.9 no.6
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• pp.1173-1179
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• 1999

A study was made on crack developments of the nearly building due to rock blasting for road construction at the 623 Common Block near the rear side of the Gamchun Habor. The gelogy of the study area is composed of andesite, which belongs to the Kyungsang System of the Cretaceous Period. For 3 months of blasting events, the vibration velocity data were measured at the site just in front of the K freezing factory. The data were divided into 4 groups according to the period of blasting(i.e, DATA 1, DATA 2, DATA 3 and DATA 4), for deriving K and n values. As a result, DATA 1 shows that K and n were 83.3756 and -0.848, respectively, and then K and n were progressively increased in absolute values for the follow-up groups and the last DATA 4 shows K and n were 2980.4898 and -1.502, respectively. Such differences in K and n values may be due to partly : 1) variations geological characteristics, from the upper rather weathered, fisssuring soft rocks at the earlier stage less weathered and fissuring hard rocks at the later stage of blasting events, and 2) the geometry between the blasting and detecting points.Among the total count of 225 blasting events, the number exceeding the safety limits of 0.5cm/sec was 20(8.9% of the total), the maximum displacement detected at the crack gage was 0.25mm, the level of which is far less to cause the occurrence and development of any cracks to the K factory. Therefore, it was confirmed that there were no damages such as structural failure or safety problem to the building.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.4
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• pp.296-302
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• 2016

Studies aimed at reducing the occurrence of cracks by the shrinkage of concrete are in demand because the repair and reinforcement for cracks caused by declining concrete durability costs the user to maintain the concrete structure. In particular, in underground power facilities for power transmission, the cost is a heavy burden to repair and reinforce. For this reason, underground power facilities demanded effective methods for crack reduction at the engineering design step. This study, as a part of the development of shrinkage reducing agent for low shrinkage concrete on underground power facilities, investigated TEA to complement the shrinkage reducing agent to improve the early strength of concrete. In the case of TEA 3% as a shrinkage reducing agent, the early strength was improved significantly, and the shrinkage reducing effect was excellent. In addition, TEA 3.0 % and the shrinkage reducing agent 2.0 % showed excellent shrinkage property and compressive strength. On the other hand, more study of shrinkage reducing materials, including performance reviews on the shrinkage reducing materials with variable factors and type of materials, will be needed to generalize these results.

• Journal of Korea Foundry Society
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• v.38 no.2
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• pp.48-54
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• 2018

To improve the durability of the turbocharger, it is important to suppress cracking of the turbine housing; therefore, we investigated the initiation and growth of these cracks. First, we initiated a crack in the turbine housing using endurance experiments. After the endurance test, cracks mainly occurred in the valve seat, the nozzle area, and the scroll part of the turbine housing. The results of a fracture analysis of the cracks showed that cracks in the valve seat were initiated by fatigue fracture. This seems to be caused by the accumulation of mechanical and thermal stresses due to vibration of the turbine wheel and high-temperature exhaust gas. Also, cracks in nozzle and scroll area were initiated by intergranular corrosion due to the exhaust gas. Thus, although there are differences in the cause of initiation according to the site, a concentric waveform was observed in all fracture planes. This phenomenon indicates that cracks gradually grow due to repeated stress changes, and the main causes are the temperature difference of the exhaust gas and the vibration caused by the turbine shaft.

• Proceedings of the Korea Concrete Institute Conference
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• 2008.04a
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• pp.1001-1004
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• 2008

This study reviewed the results of utilization of insulation heat curing method using double layer bubble sheet in slab concrete and mass concrete in cold weather environment. First of all, when double layer bubble sheets are applied, it was shown that slab concrete was protected from early freezing by remaining between 6 and $10^{\circ}C$ even in case outside temperature drops $10^{\circ}C$ below zero until the 2nd day from piling, and in the case of mass concrete, with the maximum temperature difference between the center and surface less than $6^{\circ}C$, crack occurrence index was close to 2 and no hydration heat crack occurred by internal constraint. The insulation heat preservation curing method using the double bubble sheet applied in this field prevented early freezing owing to stable curing temperature management, deterring concrete strength development delay at low temperature, and obtained the needed strength. Also, it was proven that the method is highly effective and economic for cold weather concrete quality maintenance through curing cost reduction like construction period shortening and labor cost reduction, etc by reducing the process of temporary equipment installation and disassembling.

• International Journal of Highway Engineering
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• v.18 no.2
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• pp.83-90
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• 2016

PURPOSES : Nowadays, cavity phenomena occur increasingly in pavement layers of downtown areas. This leads to an increment in the number of potholes, sinkholes, and other failure on the road. A loss of earth and sand from the pavement plays a key role in the occurrence of cavities, and, hence, a structural-performance evaluation of the pavement is essential. METHODS: The structural performance was evaluated via finite-element analysis using KPRP and KICTPAVE. KPRP was developed in order to formulate a Korean pavement design guide, which is based on a mechanical-empirical pavement design guide (M-EPDG). RESULTS: Installation of the anti-freezing layer yielded a fatigue crack, permanent deformation, and international roughness index (IRI) of 13%, 0.7 cm, and 3.0 m/km, respectively, as determined from the performance analysis conducted via KPRP. These values satisfy the design standards (fatigue crack: 20%, permanent deformation: 1.3 cm, IRI: 3.5 m/km). The results of FEM, using KICTPAVE, are shown in Figures 8~12 and Tables 3~5. CONCLUSIONS: The results of the performance analysis (conducted via KPRP) satisfy the design standards, even if the thickness of the anti-freezing layer is not considered. The corresponding values (i.e., 13%, 0.7 cm, and 3.0 m/km) are obtained for all conditions under which this layer is applied. Furthermore, the stress and strain on the interlayer between the sub-grade and the anti-freezing layer decrease gradually with increasing thickness of the anti-freezing layer. In contrast, the strain on the interlayer between the sub-base and the anti-freezing layer increases gradually with this increase in thickness.

• Journal of the Korean Society of Industry Convergence
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• v.26 no.2_2
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• pp.341-347
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• 2023

The subway is one of the most common and important means of transportation in modern society. In order to use the subway safely, tracks are necessary, but trains are prone to derailment and collisions. In order for the train to run safely on the track, the fishplate that connects the line connection is used. The damaged railway was a fishplate for connecting subway lines used for 11 years, and damage analysis and countermeasures were presented. Beach marks were observed on both fracture surfaces, and striations appeared at the range of crack propagation. The damaged part is Cr carbide, which has a higher hardness than the base metal, and is judged to be embrittled and destroyed by fatigue. The SM50C fishplate was subjected to a cyclic stress of about 59% of the upper limit of tensile-compression fatigue limit, but inclusions were the cause of failure. In order to prevent fatigue failure of the SM50C steel fishplate, the occurrence of inclusions should be minimized and processed to have a homogeneous structure when manufacturing the fishplate. In addition, compressive residual stress is given through surface modification such as peening to control crack generation. It is necessary to minimize the change in shape that can become a stress concentration part along with accurate fastening of the bolt, and to design the stress distribution to be as uniform as possible.